Weil-McLain 550-141-850/0599, GOLD DV WATER BOILER Symptom Common Causes Possible Corrections

Page 73

• Installation • Start-Up • Parts • Maintenance

Symptom

Common Causes

Possible Corrections

 

 

 

Popping or percolating

Mineral deposits in sections due to

Call qualified service technician to de-lime

noise heard in boiler

constant use of makeup water

boiler, if necessary. In some cases,

 

 

deposits will be too heavy to remove with

 

 

de-liming procedures.

 

 

 

 

 

Have qualified service technician repair

 

 

leaks to eliminate need for constant

 

 

makeup water.

 

 

 

 

Incorrect pH of boiler water

Call qualified service technician to check

 

 

pH level and correct. pH should be

 

 

maintained between 7.0 to 8.5.

 

 

 

 

Insufficient water flow through

Check all valves to and from boiler. Return

 

boiler

to proper setting.

 

 

 

 

 

Confirm circulator size.

 

 

 

Metal flakes found in vent

Contaminated combustion air

Remove any contaminating products, see

outlet or vent starter tee —

supply — See manual page 13.

manual page 13.

flueway corrosion

 

 

 

Provide outside air for combustion. Kit

 

 

 

 

available through Weil-McLain distributor.

 

 

Have qualified service technician pipe-up

 

 

kit.

 

 

 

 

Condensation of combustion

Have qualified service technician check

 

gases in boiler sections

operation of mixing system. Repair/replace

 

 

if necessary.

 

 

 

Some radiators or

Air in system

Bleed air from system through air vents in

baseboard units do not

 

radiators or baseboard units.

heat or are noisy

 

 

Low system pressure

Fill to correct pressure.

 

 

 

 

 

 

Check for leaks in boiler or piping. Have

 

 

qualified service technician repair at once.

 

 

 

 

High limit set too low

Adjust high limit to higher setting.

 

 

 

Part number 550-141-850/0699

 

73

Image 73
Contents Gold GV How it works Gold GV Water boiler Series Please read before proceeding Hazard definitions Installer UserBoiler operation When servicing boilerBoiler water Contents Contents Overview of this section Ia Prepare boiler location overviewIb Prepare boiler location codes & altitude Installations must follow these codesClearance options Ic Prepare boiler location clearancesLarge space Small spacePrecautions Residential garage installationFlooring and foundation FlooringRemoving from existing vent Id Prepare boiler location vent systemGV special vent system Air contamination Ie Prepare boiler location contaminationIf Prepare boiler location air openings GV in small space less than alone Special considerationsIIb Prepare boiler vent starter tee & drain IIa Prepare boiler overviewScrew hole Base rail Insert Cpvc elbow IIc Prepare boiler orifice plate Plate installationNatural gas PropaneBottom side of boiler front section IId Prepare boiler high altitude kit When requiredWhite Hose Red Altitudes above 5,500 feet onlyIIe Prepare boiler place in position Rotate Perform hydrostatic pressure test IIf Prepare boiler pressure testPrepare boiler for test Fig Fill and pressure testPiping connections for hydrostatic test For heating system with See pages 27 30 IIIa Water piping overviewIIIb Water piping relief valve Install relief valveSupply & return connections IIIc Water piping boiler connectionsAir separator Expansion tankPiping closed Zoning with circulators IIId Water piping all systemsBaseboard system piping IIIe Water piping baseboard systemRadiator system piping IIIf Water piping radiator systemIIIg Water piping single-zone radiant or heat pump system IIIh Water piping multi-zone radiant system Outdoor reset controlMulti-zone radiant heating system piping Manual bypass valves for fixed temp operation only IIIi Water piping snow melt systemWater chiller systems IIIj Water piping water chiller systemsIV Venting and combustion air Gas piping Connecting gas supply piping to boilerPropane Gas Feet Electrical installation must comply with VI Field wiringWiring connections ThermostatsField wiring Factory wiring VIIa Start-up overview Freeze protection when usedVIIb Start-up preparation Verify water chemistryVerify gas/air orifice plate VIIb Start-up preparationCheck for gas leaks Fill the system with waterVIId Start-up to operate boiler VIIc Start-up read SectionPerform final checks before starting boiler Start the boilerVIIe Start-up if boiler doesn’t start VIId Start-up operate boilerVIIf Start-up altitude over 5,500 feet only Connect and adjust manometerCheck Gas Control Set Point At Least Inches Check-out procedure checklist VIIIa Check-out procedure overviewVIIIb Check-out procedure checklist IXa Operation overview Shows the ladder wiring diagram for the GV series 3 boilerSteps IXb Operation sequenceLadder diagram legend IXb Operation wiring diagramsGCM IXc Operation lighting instructions For Your Safety Read Before OperatingWhite-Rodgers gas valve model 36E Xa Service and maintenance overview Service technician Xb Service and maintenance scheduleAnnual start-up only by qualified service technician Xc Service & maintenance annual start-upStart-up Annual start-up check/test Xc Service & maint. annual start-upcontGauges Expansion tankIgniter Boiler relief valve Annual start-up owner reviewReview with owner Condensate drain line Check valve assembly To remove the blower assembly Igniter XIa Troubleshooting overview Before troubleshooting XIb Troubleshooting proceduresCheck the following Checking the air pressure switch XIc Troubleshooting air pressure switchBlower Housing XId Troubleshooting servicing tipsIgniter Gas ValveControl Module XIe Troubleshooting control modulePower Symptom Common Causes Possible Corrections XIf Troubleshooting common problemsSymptom Common Causes Possible Corrections Chart 1 Troubleshooting Power light status XIg Troubleshooting GCM lightsChart 2 Tstat Circ & Power lights flashing Chart 3 Limit & Power lights flashing Chart 4 Pres Switch & Power lights flashing Chart 5 Flame & Power lights flashing Chart 6 Tstat Circ light flashing and Power light on steady Chart 7 Limit light flashing and Power light on steady Is thermostat circuit closed continuity across wires? XIIa Replacement parts overview Water trim bag assembly #1 XIIb Replacement parts accessory bagDescription Model Weil-McLain Number Part number XIIc Replacement parts section assembly85041 422-200-228 XIId Replacement parts jacket assembly85042 382-200-340 XIIe Replacement parts Blower assemblyVent starter tee not included Description Weil-McLain Number Part number XIIf Replacement parts trim assembly85048 XIIg Replacement parts interior panel Interior panel Number Xiii Dimensions and ratingsDOE Gold GV Water boiler Series