Bradford-White Corp PDX75S70F(B, CX), C)*(N, PDX65S65F(B, PDX275T6*F(BN warranty Abnormal Operation

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PDX Series

Sequence of Operation

Normal Heating Sequence (cont.)

Steady state operation.

7During Steady State Operation the Control Monitors:

Thermostat temperature sensor- When set point temperature is satisfied, gas valve is shut down and blower will post purge for 15 seconds. Control LED flashes a short flash once every 4 seconds (idle) status code.

Pressure switch / Blower temperature switch- If either switch opens, pilot valve and main valve is shut down. The blower continues to runs for 30 seconds attempting to close the circuit. The control LED Flashes 3 times with 3 second pause.

Flame Sense- If flame is lost, pilot & main valve are shut down, blower runs for 15 seconds. Control attempts to re-light pilot 4 times. If unsuccessful, Blower is shut down and control proceeds to 5 minute lockout. Control re-attempts to light pilot starting at normal heating sequence #2.

8Thermostat satisfies.

9Burner off.

10Blower post purge (15 seconds).

Abnormal Operation

1. Simulated Resistive Device Fault:

a)If the Flammable Vapor Sensor resistance is greater than 70,000 Ohms - the gas control immediately turns off all outputs. Control waits and monitors resistance for 30 seconds. If the resistance is greater than 70,000 ohms after 30 seconds, the gas control proceeds to verify resistive delay for 2 minutes and flashes 7 times with a three second pause. This process is repeated 5 times until the control either returns to normal operation or proceeds to a lockout mode flashing 7 times with a 3 second pause.

b)If the Flammable Vapor Sensor resistance is below 3000 ohms - The gas control immediately turns off all outputs and proceeds to flash 8 times then once with three second pause. The error self clears if the resistance returns to normal range for at least 15 seconds.

2. Temperature Sensor Fault:

a)Temperature sensor detected open circuit - The gas control Immediately turns off all outputs and proceeds to flash 8 times then three times with three second pause. The error self clears if the fault clears for at least 15 seconds.

b)Temperature sensors not reading the same temperature within ±5.5 °F - The gas control Immediately turns off all outputs and proceeds to flash 8 times then three times with three second pause. The error self clears if the fault clears for at least 15 seconds.

c)Water temperature in excess of TCO (Temperature Cut Off) limit - The gas control immediately turns off pilot & main valve and proceeds to flash 4 times with 3 second pause. Blower continues to run until gas control is reset. Power needs to be cycled to remove gas control from TCO lockout.

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Contents Service Manual Denotes Warranty YearsTable of Contents PDX Series Introduction Tools Required for Service How to Use This ManualSpecifications PDX Series Control Timings Power up Sequence Sequence of OperationAbnormal Operation Pressure Switch/Blower Temperature Fault Green LED Indicator TroubleshootingProbable Cause Service Status Procedure LED StatusTroubleshooting LED Status Cast Iron Burner Air Shutter Adjustment Burner Inspection and Air Shutter AdjustmentAir Shutter Nut Burner Cleaning Burner Surface area Feedline nut Pilot tubing nut Port areaFeedline nut Pilot tubing nut Ferrule Pilot Inspection, Testing and ReplacementIgniter/flame Sense wire OrificeVolt potential exposure. Use caution Exhaust Pressure Switch TestingMaking voltage checks to avoid personal injury From blower housing Exhaust Pressure Switch ReplacementSlide pressure switch in direction To avoid personal injuryTo call for heat, this will start the blower Inlet Pressure SwitchSwitch for blockage Is there blockage? SeeInlet Pressure Switch Replacement Remove screwsBlower Testing Volt potential exposure. Use caution whenRemove exhaust Blower InstallationBlower removal Blower Cord Sets Blower Mounting ScrewsBlower Temperature Switch Testing Blower Temperature Switch Replacement Thermal Well Testing Gas Control TestingIf Control has gone into TCO lockout due to Determine Water Temperature Inside Tank Sensor Resistance at Various TemperaturesGas Control & Thermal Well Removal From Water Heater Gas Control Removal From Thermal WellGas Control Assembly to Thermal Well Flammable Vapor Device Testing Safety Circuit Voltage Trace Shown in photo Wires as shown ControlVAC Circuit Trace Across black & white YDip Tube Inspection and Replacement Anode Inspection and Replacement Flue baffle Inner Door Removal Procedure Installation of Inner Door With Gasket Installation of inner door with gasket from Glossary of Terms Parts List Parts@bradfordwhite.com Techserv@bradfordwhite.com
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