Bradford-White Corp PDX50S60F(B, CX) Gas Control & Thermal Well Removal From Water Heater

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Thermal Well

PDX Series

PDX SERVICE PROCEDURE VI

Gas Control & Thermal Well Testing

and Replacement

Gas Control & Thermal Well Removal From Water Heater

Gas Control

Step 1. Position gas valve power switch to the “OFF” position and Unplug Heater from power supply.

Step 2. Drain heater to a point below the gas

control level.

Step 3. Turn off gas supply to water heater and disconnect gas piping from gas control.

Step 4. Disconnect wire harnesses and burner assembly from gas control.

Step 5. Remove gas control & thermal well by rotating flats of Thermal Well counter clockwise (1-5/16"wrench).

Gas Control Removal From Thermal Well

Follow the steps below allows removal gas control from thermal well without removing thermal well from tank.

Step 1. Position gas control power switch to the “OFF” position and unplug water heater from power supply. Step 2. Turn off gas supply to water heater and disconnect gas piping from gas control.

Step 3. Disconnect wire harnesses & burner assembly from gas control.

Step 4. Using gas control service tool (239-45991-00) available from your BWC parts supplier, Insert tool into back of gas control (see photos below)

View from back of control for clarity

Insert tool from

back of controlService tool shown inserted in to back

of control

Step 5. Pivot tool towards heater as far as possible (see photo below). Lift straight up on gas control. The control should move about 1/8". Hold control in position and remove tool. Lift straight up on control to remove completely from Thermal Well.

With service tool inserted, pivot tool back towards water heater as far as possible. Lift straight up on control, control will move 1/8". Remove tool and continue to lift straight up on control to remove from Thermal Well.

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Contents Denotes Warranty Years Service ManualTable of Contents PDX Series Introduction How to Use This Manual Tools Required for ServiceSpecifications PDX Series Control Timings Sequence of Operation Power up SequenceAbnormal Operation Pressure Switch/Blower Temperature Fault LED Status TroubleshootingProbable Cause Service Status Procedure Green LED IndicatorTroubleshooting LED Status Burner Inspection and Air Shutter Adjustment Cast Iron Burner Air Shutter AdjustmentAir Shutter Nut Burner Surface area Feedline nut Pilot tubing nut Port area Burner CleaningOrifice Pilot Inspection, Testing and ReplacementIgniter/flame Sense wire Feedline nut Pilot tubing nut FerruleExhaust Pressure Switch Testing Volt potential exposure. Use cautionMaking voltage checks to avoid personal injury To avoid personal injury Exhaust Pressure Switch ReplacementSlide pressure switch in direction From blower housingSee Inlet Pressure SwitchSwitch for blockage Is there blockage? To call for heat, this will start the blowerRemove screws Inlet Pressure Switch ReplacementVolt potential exposure. Use caution when Blower TestingBlower Cord Sets Blower Mounting Screws Blower InstallationBlower removal Remove exhaustBlower Temperature Switch Testing Blower Temperature Switch Replacement Gas Control Testing Thermal Well TestingIf Control has gone into TCO lockout due to Sensor Resistance at Various Temperatures Determine Water Temperature Inside TankGas Control Removal From Thermal Well Gas Control & Thermal Well Removal From Water HeaterGas Control Assembly to Thermal Well Flammable Vapor Device Testing Safety Circuit Voltage Trace Across black & white Y Wires as shown ControlVAC Circuit Trace Shown in photoDip Tube Inspection and Replacement Anode Inspection and Replacement Flue baffle Inner Door Removal Procedure Installation of Inner Door With Gasket Installation of inner door with gasket from Glossary of Terms Parts List Parts@bradfordwhite.com Techserv@bradfordwhite.com
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