Bradford-White Corp PDX Series Powered Direct Vent Gas Water Heaters Inlet Pressure Switch, See

Page 19

PDX Series

PDX SERVICE PROCEDURE III

Pressure Switch Testing and

Replacement

Inlet Pressure Switch

WARNING

Testing120 volt potential exposure. Use caution making voltage checks to avoid personal injury.

Step 1. Position power switch on gas control to the “OFF” position.

Step 2. Remove the three screws (Phillips screw driver) from control access cover on blower assembly and remove cover (see photo 7).

Step 3. Remove wires from inlet pressure switch.

Exhaust

pressure switch

With steps 1,2 & 3

complete.

Use a multi-meter set to the ohms setting. With blower off, check across pressure switch terminals.

Are switch contacts closed?

Y

Position gas valve power switch to the “ON” position and adjust thermostat

to call for heat, this will start the blower.

Check with multi-meter, do pressure switch contacts remain closed with blower running with the switch in the vertical postition?

Y

7

Inlet pressure

switch

Check tubing and pressure

N tap on switch for blockage. Is there blockage?

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clear blockage

 

 

 

Y

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

Check tubing and

 

 

 

 

 

 

 

Is vent

 

N

pressure tap on

N

N

system

 

switch for blockage.

 

 

 

Is there blockage?

blocked

 

N

Replace switch

 

(see page 20)

Is vent system length

within vent table Y specifications listed on page 7

N

Reconfigure vent

system to be

Inlet pressure

switch wire

leads (found inside cover)

Y

See blower testing

(page 21)

Is blower OK?

N

Correct blower

Switch contacts are OK. See exhaust pressure switch testing (page 17)

compliant with

vent tables.

problem.

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19

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Contents Denotes Warranty Years Service ManualTable of Contents PDX Series Introduction How to Use This Manual Tools Required for ServiceSpecifications PDX Series Control Timings Sequence of Operation Power up SequenceAbnormal Operation Pressure Switch/Blower Temperature Fault LED Status TroubleshootingProbable Cause Service Status Procedure Green LED IndicatorTroubleshooting LED Status Cast Iron Burner Air Shutter Adjustment Burner Inspection and Air Shutter AdjustmentAir Shutter Nut Burner Surface area Feedline nut Pilot tubing nut Port area Burner CleaningOrifice Pilot Inspection, Testing and ReplacementIgniter/flame Sense wire Feedline nut Pilot tubing nut FerruleVolt potential exposure. Use caution Exhaust Pressure Switch TestingMaking voltage checks to avoid personal injury To avoid personal injury Exhaust Pressure Switch ReplacementSlide pressure switch in direction From blower housingSee Inlet Pressure SwitchSwitch for blockage Is there blockage? To call for heat, this will start the blowerRemove screws Inlet Pressure Switch ReplacementVolt potential exposure. Use caution when Blower TestingBlower Cord Sets Blower Mounting Screws Blower InstallationBlower removal Remove exhaustBlower Temperature Switch Testing Blower Temperature Switch Replacement Thermal Well Testing Gas Control TestingIf Control has gone into TCO lockout due to Sensor Resistance at Various Temperatures Determine Water Temperature Inside TankGas Control Removal From Thermal Well Gas Control & Thermal Well Removal From Water HeaterGas Control Assembly to Thermal Well Flammable Vapor Device Testing Safety Circuit Voltage Trace Across black & white Y Wires as shown ControlVAC Circuit Trace Shown in photoDip Tube Inspection and Replacement Anode Inspection and Replacement Flue baffle Inner Door Removal Procedure Installation of Inner Door With Gasket Installation of inner door with gasket from Glossary of Terms Parts List Parts@bradfordwhite.com Techserv@bradfordwhite.com
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