Bradford-White Corp PDX275T6*F(BN, PDX75S70F(B, CX), C)*(N, PDX65S65F(B warranty Burner Cleaning

Page 15
Igniter/flame
sense wire
Main burner
orifice
XIII on page 35.

PDX Series

PDX SERVICE PROCEDURE I

Burner Operation Inspection,

Adjustment, Cleaning and Replacement

Burner Cleaning

Step 1. Position gas control power switch to the “OFF” position and unplug heater from wall outlet.

Step 2. Turn off gas supply to water heater.

Step 3. Remove outer jacket door and inner door per service procedure

Step 4. Disconnect pilot tube (7/16 wrench) and feedline (¾ wrench) from gas control.

Step 5. Disconnect igniter/flame sensor wire from gas control. Step 6. Remove burner assembly from combustion chamber.

Step 7. Thoroughly inspect burner surface area and burner port area and remove any loose debris.

Step 8. For cast iron burners, inspect for any debris build up inside burner casting.

Burner

surface area

Feedline nut

Pilot tubing nut

Burner

port area

Step 9. Unscrew burner from main burner orifice. On cast iron burners, loosen air shutter nut and unscrew feedline from burner.

Step 10. Remove main burner orifice from feedline (½" wrench on steel

burners, 3/8" wrench on cast iron) inspect orifice, clean or replace if

necessary.

Step 11. Reassemble burner and reinstall into water heater. Restore gas supply and check for gas leaks.

Step 12 To resume operation follow the instruction located on the lighting instruction label or the lighting instruction located in the installation and operating manual.

L.P. Main burner orifice. Left hand thread

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Contents Denotes Warranty Years Service ManualTable of Contents PDX Series Introduction How to Use This Manual Tools Required for ServiceSpecifications PDX Series Control Timings Sequence of Operation Power up SequenceAbnormal Operation Pressure Switch/Blower Temperature Fault LED Status TroubleshootingProbable Cause Service Status Procedure Green LED IndicatorTroubleshooting LED Status Burner Inspection and Air Shutter Adjustment Cast Iron Burner Air Shutter AdjustmentAir Shutter Nut Burner Surface area Feedline nut Pilot tubing nut Port area Burner CleaningOrifice Pilot Inspection, Testing and ReplacementIgniter/flame Sense wire Feedline nut Pilot tubing nut FerruleExhaust Pressure Switch Testing Volt potential exposure. Use cautionMaking voltage checks to avoid personal injury To avoid personal injury Exhaust Pressure Switch ReplacementSlide pressure switch in direction From blower housingSee Inlet Pressure SwitchSwitch for blockage Is there blockage? To call for heat, this will start the blowerRemove screws Inlet Pressure Switch ReplacementVolt potential exposure. Use caution when Blower TestingBlower Cord Sets Blower Mounting Screws Blower InstallationBlower removal Remove exhaustBlower Temperature Switch Testing Blower Temperature Switch Replacement Gas Control Testing Thermal Well TestingIf Control has gone into TCO lockout due to Sensor Resistance at Various Temperatures Determine Water Temperature Inside TankGas Control Removal From Thermal Well Gas Control & Thermal Well Removal From Water HeaterGas Control Assembly to Thermal Well Flammable Vapor Device Testing Safety Circuit Voltage Trace Across black & white Y Wires as shown ControlVAC Circuit Trace Shown in photoDip Tube Inspection and Replacement Anode Inspection and Replacement Flue baffle Inner Door Removal Procedure Installation of Inner Door With Gasket Installation of inner door with gasket from Glossary of Terms Parts List Parts@bradfordwhite.com Techserv@bradfordwhite.com
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