Bradford-White Corp PDX50S60F(B, PDX75S70F(B, CX), C)*(N warranty Exhaust Pressure Switch Testing

Page 17

PDX Series

PDX SERVICE PROCEDURE III

Pressure Switch Testing and

Replacement

Exhaust Pressure Switch

WARNING

Testing

120 volt potential exposure. Use caution

Step 1.

Position power switch on gas control

making voltage checks to avoid personal injury.

 

to the “OFF” position.

 

Step 2.

Remove the three screws (Phillips screw driver) from control access cover on blower assembly and

 

remove cover (see photo 1).

 

Step 3.

Remove tubing and wires from inlet pressure switch.

Step 4.

Carefully remove pressure switch from blower housing (see photo 2)

Exhaust

 

pressure switch

1

Inlet pressure switch

Pressure switch

wire leads

With steps 1,2,3 & 4

complete,

disconnect wire leads from

pressure switch.

Use a multi-meter set to the

 

 

 

 

 

 

 

 

 

 

ohms setting. With blower off,

 

 

 

 

 

Check tubing and pressure

check across pressure

 

N

 

 

 

 

 

 

 

 

tap on switch for blockage.

switch terminals.

 

 

 

 

 

 

 

 

 

 

 

 

 

Is there blockage?

Are switch contacts open?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(no electrical continuity)

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clear blockage

 

 

 

 

 

 

 

 

 

 

 

Position gas valve power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

switch to the “ON” position

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

and adjust thermostat

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

to call for heat,

 

 

Check tubing and

 

 

 

 

 

 

 

 

Is vent

 

this will start the blower.

N

pressure tap on

N

N

system

Check with multi-meter, do

 

 

switch for blockage.

 

 

 

 

 

 

 

blocked

 

pressure switch contacts

 

 

Is there blockage?

 

 

 

 

 

 

 

 

 

 

close with blower running

with the switch in the

vertical postition?

Y

Switch contacts are OK. See safety circuit trace (page 30)

2

Pressure Switch

Slide pressure switch in direction of arrow while tilting slightly away from blower housing.

N

Replace switch

 

(see page 18)

Is vent system length

 

 

Y

 

See blower testing

within vent table

Y

(page 21)

specifications

 

 

Is blower OK?

listed on page 7

 

 

 

N

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reconfigure vent

 

Correct blower

system to be

 

compliant with

 

problem.

vent tables.

 

 

 

Page 17

17

Image 17
Contents Denotes Warranty Years Service ManualTable of Contents PDX Series Introduction How to Use This Manual Tools Required for ServiceSpecifications PDX Series Control Timings Sequence of Operation Power up SequenceAbnormal Operation Pressure Switch/Blower Temperature Fault Probable Cause Service Status Procedure TroubleshootingGreen LED Indicator LED StatusTroubleshooting LED Status Air Shutter Nut Burner Inspection and Air Shutter AdjustmentCast Iron Burner Air Shutter Adjustment Burner Surface area Feedline nut Pilot tubing nut Port area Burner CleaningIgniter/flame Sense wire Pilot Inspection, Testing and ReplacementFeedline nut Pilot tubing nut Ferrule OrificeMaking voltage checks to avoid personal injury Exhaust Pressure Switch TestingVolt potential exposure. Use caution Slide pressure switch in direction Exhaust Pressure Switch ReplacementFrom blower housing To avoid personal injurySwitch for blockage Is there blockage? Inlet Pressure SwitchTo call for heat, this will start the blower SeeRemove screws Inlet Pressure Switch ReplacementVolt potential exposure. Use caution when Blower TestingBlower removal Blower InstallationRemove exhaust Blower Cord Sets Blower Mounting ScrewsBlower Temperature Switch Testing Blower Temperature Switch Replacement If Control has gone into TCO lockout due to Gas Control TestingThermal Well Testing Sensor Resistance at Various Temperatures Determine Water Temperature Inside TankGas Control Removal From Thermal Well Gas Control & Thermal Well Removal From Water HeaterGas Control Assembly to Thermal Well Flammable Vapor Device Testing Safety Circuit Voltage Trace VAC Circuit Trace Wires as shown ControlShown in photo Across black & white YDip Tube Inspection and Replacement Anode Inspection and Replacement Flue baffle Inner Door Removal Procedure Installation of Inner Door With Gasket Installation of inner door with gasket from Glossary of Terms Parts List Parts@bradfordwhite.com Techserv@bradfordwhite.com
Related manuals
Manual 28 pages 24.42 Kb