Bradford-White Corp PDX275T6*F(BN, PDX75S70F(B, CX), C)*(N warranty Inner Door Removal Procedure

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PDX Series

PDX SERVICE PROCEDURE XIII

Inner Door/Gasket Removal, Inspection

Replacement and Reinstallation

Inner Door Removal Procedure.

Step 1. Slide switch of the Electronic Gas Control to the “OFF” position and unplug from wall. Step 2. Remove outer jacket burner access door.

Step 3. Disconnect wire connections from Electronic Gas Control.

Step 4. Right side Inner Door Removal. a) Remove wire tie from feedline.

b) Remove (2) 1/4" hex drive screws from right side inner door.

c) Remove (2) 1/4" hex drive screws from flange section of inner door.

d) Remove right side inner door and set aside. Be careful not to damage gasket material on inner door.

¼" Hex Drive Screws shown on Right Side Inner Door.

¼" Hex Drive Screws at

Flange section of Inner Door

Step 4. Fully inspect inner door gaskets for the following:

>Tears

>Other imperfection that will inhibit proper seal

>Missing Material

>Gasket adhesion to inner door

>Cracks

>Material left on combustion chamber (around opening)

>Dirt or debris

 

If the gasket is not effected by any of the above, gasket replacement is not required. If replacement is required, proceed to Inner Door Gasket Replacement Procedure.

Inner Door Gasket Replacement Procedure.

WARNING

If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

Step 5. After inspection of inner door as noted in step 4, completely remove gasket and adhesive residue from right and left side inner doors as needed.

Step 6. Use RTV sealant (recommended bead size is 1/8") to secure the inner door gasket to the inner door sections (right & left). Refer to illustration below for proper application. Note the overlap configuration in the flange area of the inner door. Set the flange section first, this will help to achieve the proper over lap position.

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Contents Denotes Warranty Years Service ManualTable of Contents PDX Series Introduction How to Use This Manual Tools Required for ServiceSpecifications PDX Series Control Timings Sequence of Operation Power up SequenceAbnormal Operation Pressure Switch/Blower Temperature Fault LED Status TroubleshootingProbable Cause Service Status Procedure Green LED IndicatorTroubleshooting LED Status Air Shutter Nut Burner Inspection and Air Shutter AdjustmentCast Iron Burner Air Shutter Adjustment Burner Surface area Feedline nut Pilot tubing nut Port area Burner CleaningOrifice Pilot Inspection, Testing and ReplacementIgniter/flame Sense wire Feedline nut Pilot tubing nut FerruleMaking voltage checks to avoid personal injury Exhaust Pressure Switch TestingVolt potential exposure. Use caution To avoid personal injury Exhaust Pressure Switch ReplacementSlide pressure switch in direction From blower housingSee Inlet Pressure SwitchSwitch for blockage Is there blockage? To call for heat, this will start the blowerRemove screws Inlet Pressure Switch ReplacementVolt potential exposure. Use caution when Blower TestingBlower Cord Sets Blower Mounting Screws Blower InstallationBlower removal Remove exhaustBlower Temperature Switch Testing Blower Temperature Switch Replacement If Control has gone into TCO lockout due to Gas Control TestingThermal Well Testing Sensor Resistance at Various Temperatures Determine Water Temperature Inside TankGas Control Removal From Thermal Well Gas Control & Thermal Well Removal From Water HeaterGas Control Assembly to Thermal Well Flammable Vapor Device Testing Safety Circuit Voltage Trace Across black & white Y Wires as shown ControlVAC Circuit Trace Shown in photoDip Tube Inspection and Replacement Anode Inspection and Replacement Flue baffle Inner Door Removal Procedure Installation of Inner Door With Gasket Installation of inner door with gasket from Glossary of Terms Parts List Parts@bradfordwhite.com Techserv@bradfordwhite.com
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