Bradford-White Corp PDX265T6*F(BN, PDX75S70F(B, CX), C)*(N Gas Control Assembly to Thermal Well

Page 28

PDX Series

PDX SERVICE PROCEDURE VI

Gas Control & Thermal Well Testing

and Replacement

Gas Control Assembly to Thermal Well

Step 1. Install threaded end of thermal well into tank. Be sure thermal well flange is positioned as shown in photo 24 for proper control alignment.

Step 2. Route wire leads back into relief opening. (see photo 24)

Step 3. Align slots located on thermal well flange with tabs located on back of gas control (see photo 24 & 25)

Thermal well flange slots

Step 4. Carefully push control back onto thermal well flange as far as possible towards water heater. Slide control down to lock into position.

Step 5. Install burner and connect pilot tubing and feedline nut to gas control.

24

25

Route wires through relief opening

Gas control Tabs

Igniter/sensor connection

Ground Wire connection

5 pin blower harness connection

Step 6.

Step 7.

Step 8.

3 pin

thermal well connection

Reconnect wire harnesses to gas control per the illustration.

Reconnect gas piping to gas control. Restore gas supply and check for gas leaks.

To resume operation, follow the instruction located on the lighting instruction label or the lighting instruction located in the installation and operation manual.

Flammable Vapor

Sensor

Page 28

28

Image 28
Contents Service Manual Denotes Warranty YearsTable of Contents PDX Series Introduction Tools Required for Service How to Use This ManualSpecifications PDX Series Control Timings Power up Sequence Sequence of OperationAbnormal Operation Pressure Switch/Blower Temperature Fault Troubleshooting Probable Cause Service Status ProcedureGreen LED Indicator LED StatusTroubleshooting LED Status Cast Iron Burner Air Shutter Adjustment Burner Inspection and Air Shutter AdjustmentAir Shutter Nut Burner Cleaning Burner Surface area Feedline nut Pilot tubing nut Port areaPilot Inspection, Testing and Replacement Igniter/flame Sense wireFeedline nut Pilot tubing nut Ferrule OrificeVolt potential exposure. Use caution Exhaust Pressure Switch TestingMaking voltage checks to avoid personal injury Exhaust Pressure Switch Replacement Slide pressure switch in directionFrom blower housing To avoid personal injuryInlet Pressure Switch Switch for blockage Is there blockage?To call for heat, this will start the blower SeeInlet Pressure Switch Replacement Remove screwsBlower Testing Volt potential exposure. Use caution whenBlower Installation Blower removalRemove exhaust Blower Cord Sets Blower Mounting ScrewsBlower Temperature Switch Testing Blower Temperature Switch Replacement Thermal Well Testing Gas Control TestingIf Control has gone into TCO lockout due to Determine Water Temperature Inside Tank Sensor Resistance at Various TemperaturesGas Control & Thermal Well Removal From Water Heater Gas Control Removal From Thermal WellGas Control Assembly to Thermal Well Flammable Vapor Device Testing Safety Circuit Voltage Trace Wires as shown Control VAC Circuit TraceShown in photo Across black & white YDip Tube Inspection and Replacement Anode Inspection and Replacement Flue baffle Inner Door Removal Procedure Installation of Inner Door With Gasket Installation of inner door with gasket from Glossary of Terms Parts List Parts@bradfordwhite.com Techserv@bradfordwhite.com
Related manuals
Manual 28 pages 24.42 Kb