Bradford-White Corp CX) Troubleshooting, LED Status, Probable Cause Service Status Procedure

Page 12

PDX Series

Troubleshooting

Observe green LED indicator on Electronic gas control. Error flash codes are displayed with a three second pause before repeating. Check and repair the system as noted in the troubleshooting table below.

Green LED

Indicator

LED Status

 

Control

 

 

Probable Cause

 

Service

 

 

 

 

 

 

 

 

 

 

Status

 

 

Procedure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

None, control LED not

No electrical

Control power switch in “OFF” position.

Turn power on

on or flashing

power

Supply voltage interrupted.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Short flash, once every

Stand-by mode,

 

 

 

 

Normal operation.

Waiting for call for

Temperature demand is satisfied

Adjust thermostat to

four seconds

heat (no fault).

 

 

 

 

 

temp level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

“Heartbeat”, alternates

Thermostat calling

Tank temperature below set point of thermostat.

Normal operation.

Adjust thermostat to

bright/dim

for heat (no fault).

 

 

 

 

 

temp level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weak pilot signal

1.

Unstable pilot.

1. Page 14

Short flash once per

2.

Pilot tube block or restricted.

 

 

 

 

 

on last call for

3.

Oxidation build up on pilot electrode.

2-4. Page 16

second

heat.

4.

Wire damage to pilot assembly or bad

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connection at gas valve.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Two flash, three

Pressure switch

1.

Pressure switch tubing kinked or blocked.

Page 17

not working-

2.

Blocked pressure tap on switch or blower.

second pause

closed position.

3.

Faulty pressure switch.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.

Vent blockage or improper vent configuration.

1. Check vent or vent tables.

 

 

 

Pressure switch

2.

Pressure switch tubing kinked or blocked.

 

 

 

 

 

 

 

 

Three flash, three

3.

Faulty pressure switch.

2 & 3 Page 17

or blower temp.

4.

Blower not spinning up to speed.

 

 

 

 

 

second pause

switch not working

4. Page 21

5.

Blower temp or exhaust temp too high

 

 

 

-open position.

6.

Faulty blower temperature switch.

5 & 6 Page 23

 

 

 

 

 

 

 

 

 

 

 

 

7.

Intake vent length exceeds exhaust vent length.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Four flash, three

Excessive tank

1.

Thermal well sensor out of calibration.

1. Page 25

temperature.

2.

Faulty gas control.

 

 

 

 

 

second pause

System must be

2. Replace gas control,

3.

Plumbing leak

 

 

 

reset.

page 27

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Five flash, three

Undesired-false

1.

Pilot valve stuck in open position.

Replace gas control,

pilot flame

second pause

page 27

present.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page 12

12

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Contents Service Manual Denotes Warranty YearsTable of Contents PDX Series Introduction Tools Required for Service How to Use This ManualSpecifications PDX Series Control Timings Power up Sequence Sequence of OperationAbnormal Operation Pressure Switch/Blower Temperature Fault Troubleshooting Probable Cause Service Status ProcedureGreen LED Indicator LED StatusTroubleshooting LED Status Burner Inspection and Air Shutter Adjustment Cast Iron Burner Air Shutter AdjustmentAir Shutter Nut Burner Cleaning Burner Surface area Feedline nut Pilot tubing nut Port areaPilot Inspection, Testing and Replacement Igniter/flame Sense wireFeedline nut Pilot tubing nut Ferrule OrificeExhaust Pressure Switch Testing Volt potential exposure. Use cautionMaking voltage checks to avoid personal injury Exhaust Pressure Switch Replacement Slide pressure switch in directionFrom blower housing To avoid personal injuryInlet Pressure Switch Switch for blockage Is there blockage?To call for heat, this will start the blower SeeInlet Pressure Switch Replacement Remove screwsBlower Testing Volt potential exposure. Use caution whenBlower Installation Blower removalRemove exhaust Blower Cord Sets Blower Mounting ScrewsBlower Temperature Switch Testing Blower Temperature Switch Replacement Gas Control Testing Thermal Well TestingIf Control has gone into TCO lockout due to Determine Water Temperature Inside Tank Sensor Resistance at Various TemperaturesGas Control & Thermal Well Removal From Water Heater Gas Control Removal From Thermal WellGas Control Assembly to Thermal Well Flammable Vapor Device Testing Safety Circuit Voltage Trace Wires as shown Control VAC Circuit TraceShown in photo Across black & white YDip Tube Inspection and Replacement Anode Inspection and Replacement Flue baffle Inner Door Removal Procedure Installation of Inner Door With Gasket Installation of inner door with gasket from Glossary of Terms Parts List Parts@bradfordwhite.com Techserv@bradfordwhite.com
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