Bradford-White Corp C)*(N, PDX75S70F(B, CX), PDX65S65F(B Blower Temperature Switch Testing

Page 23

PDX Series

PDX SERVICE PROCEDURE V

Blower Temperature Switch Testing

and Replacement

Blower Temperature Switch

WARNING

Testing.

120 volt potential exposure. Use caution

Step 1.

Position power switch on gas control

to avoid personal injury.

 

 

to the “OFF” position.

 

Step 2.

Remove tubing from inlet pressure tap.

19

 

Step 3.

Remove the three screws (Phillips screw driver) from

 

control access cover on blower and remove cover (see

 

photo 19).

 

Step 4.

Locate blower temperature switch (see photo 19)

 

Switch Setting

Opens on rise @ approximately 165°F Auto resets on fall @ approximately 130°F

20

Blower temperature

switch location

Cool switch to

Air mixing inlet

below 130°F

 

Disconnect wire leads to

N

 

 

 

 

 

 

 

 

 

 

 

 

switch. Using a multi-meter

 

Replace switch

 

 

 

 

 

 

 

 

 

set to the ohms setting, is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(see page 24)

 

 

 

 

 

 

 

 

 

there continuity between

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the switch terminals?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

Common causes for

 

Reconnect wire leads and

 

 

 

 

 

 

 

 

 

 

 

 

 

Exhaust

 

 

high exhaust temperature

observe heater operation.

 

 

 

 

 

1.

 

 

 

Y

 

Do switch

Y

Vent length is below minimum allowable.

Do exhaust gas

 

 

 

temperature is

 

2.

Vent diameter not to specification.

 

 

 

 

contacts open?

 

 

temperatures rise to or

 

 

 

 

 

too hot.

3.

Restricted dilution air inlet.

 

 

 

 

 

 

 

above 165°F?

 

 

 

 

 

 

 

 

4.

Missing or deteriorated flue baffle.

 

N

 

 

 

 

 

 

 

 

5.

Gas pressure is out of specification.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Do switch

Y

 

Replace switch

 

 

 

 

 

 

 

 

 

contacts open?

 

 

 

 

 

(see page 23)

 

 

 

 

 

 

 

 

 

N

Switch OK

Page 23

23

Image 23
Contents Denotes Warranty Years Service ManualTable of Contents PDX Series Introduction How to Use This Manual Tools Required for ServiceSpecifications PDX Series Control Timings Sequence of Operation Power up SequenceAbnormal Operation Pressure Switch/Blower Temperature Fault LED Status TroubleshootingProbable Cause Service Status Procedure Green LED IndicatorTroubleshooting LED Status Air Shutter Nut Burner Inspection and Air Shutter AdjustmentCast Iron Burner Air Shutter Adjustment Burner Surface area Feedline nut Pilot tubing nut Port area Burner CleaningOrifice Pilot Inspection, Testing and ReplacementIgniter/flame Sense wire Feedline nut Pilot tubing nut FerruleMaking voltage checks to avoid personal injury Exhaust Pressure Switch TestingVolt potential exposure. Use caution To avoid personal injury Exhaust Pressure Switch ReplacementSlide pressure switch in direction From blower housingSee Inlet Pressure SwitchSwitch for blockage Is there blockage? To call for heat, this will start the blowerRemove screws Inlet Pressure Switch ReplacementVolt potential exposure. Use caution when Blower TestingBlower Cord Sets Blower Mounting Screws Blower InstallationBlower removal Remove exhaustBlower Temperature Switch Testing Blower Temperature Switch Replacement If Control has gone into TCO lockout due to Gas Control TestingThermal Well Testing Sensor Resistance at Various Temperatures Determine Water Temperature Inside TankGas Control Removal From Thermal Well Gas Control & Thermal Well Removal From Water HeaterGas Control Assembly to Thermal Well Flammable Vapor Device Testing Safety Circuit Voltage Trace Across black & white Y Wires as shown ControlVAC Circuit Trace Shown in photoDip Tube Inspection and Replacement Anode Inspection and Replacement Flue baffle Inner Door Removal Procedure Installation of Inner Door With Gasket Installation of inner door with gasket from Glossary of Terms Parts List Parts@bradfordwhite.com Techserv@bradfordwhite.com
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