Bradford-White Corp PDX275T6*F(BN, PDX75S70F(B, CX) Gas Control Testing, Thermal Well Testing

Page 25

PDX Series

PDX SERVICE PROCEDURE VI

Gas Control/Thermal Well Testing and

Replacement

Gas Control Testing

See pages 27 & 28 for gas control input & output testing.

Thermal Well Testing

If Control has gone into TCO lockout due to

excessive tank temperature (four flash, 3 second pause) reset control by rotating knob of temperature control to the minimum setting for at least 6 seconds before returning to desired temperature setting.

Disconnect thermal

well wire harness

Observe heater operation. If control

continues to lockout due to excessive tank temperature, proceed to thermal well testing to determine cause.

Thermal well testing

Position gas control power switch to the “OFF” position and disconnect thermal well harness from gas control.

Using a multi-meter set to the Ohms setting, determine the resistance of thermal well sensor (see caution photos 23 & 24)

19

20

CAUTION

DO NOT use standard multimeter probes for this test. Doing so will damage connector. Use special pin type electronic probes or small diameter wire pins inserted into connector.

Using a multi-meter set to the ohms setting, insert one meter probe (see caution) into center wire position of thermal well connector, insert the second probe (see caution) into either of the outside wire positions (see photo 23).

Alternate the probe on the outside position to the opposite outside wire position (see photo 24).

Once the thermal well resistance values are known, the water

 

 

temperature must also be known to determine if the resistance

N

Replace thermal well

values are correct. See page 25 to obtain water temperature.

 

(see page 27)

 

 

Are thermal well resistance values correct?

Y

Replace gas control

(see page 27)

Page 25

25

Image 25
Contents Denotes Warranty Years Service ManualTable of Contents PDX Series Introduction How to Use This Manual Tools Required for ServiceSpecifications PDX Series Control Timings Sequence of Operation Power up SequenceAbnormal Operation Pressure Switch/Blower Temperature Fault Probable Cause Service Status Procedure TroubleshootingGreen LED Indicator LED StatusTroubleshooting LED Status Cast Iron Burner Air Shutter Adjustment Burner Inspection and Air Shutter AdjustmentAir Shutter Nut Burner Surface area Feedline nut Pilot tubing nut Port area Burner CleaningIgniter/flame Sense wire Pilot Inspection, Testing and ReplacementFeedline nut Pilot tubing nut Ferrule OrificeVolt potential exposure. Use caution Exhaust Pressure Switch TestingMaking voltage checks to avoid personal injury Slide pressure switch in direction Exhaust Pressure Switch ReplacementFrom blower housing To avoid personal injurySwitch for blockage Is there blockage? Inlet Pressure SwitchTo call for heat, this will start the blower SeeRemove screws Inlet Pressure Switch ReplacementVolt potential exposure. Use caution when Blower TestingBlower removal Blower InstallationRemove exhaust Blower Cord Sets Blower Mounting ScrewsBlower Temperature Switch Testing Blower Temperature Switch Replacement Thermal Well Testing Gas Control TestingIf Control has gone into TCO lockout due to Sensor Resistance at Various Temperatures Determine Water Temperature Inside TankGas Control Removal From Thermal Well Gas Control & Thermal Well Removal From Water HeaterGas Control Assembly to Thermal Well Flammable Vapor Device Testing Safety Circuit Voltage Trace VAC Circuit Trace Wires as shown ControlShown in photo Across black & white YDip Tube Inspection and Replacement Anode Inspection and Replacement Flue baffle Inner Door Removal Procedure Installation of Inner Door With Gasket Installation of inner door with gasket from Glossary of Terms Parts List Parts@bradfordwhite.com Techserv@bradfordwhite.com
Related manuals
Manual 28 pages 24.42 Kb