Bradford-White Corp PDX Series Powered Direct Vent Gas Water Heaters, CX) Power up Sequence

Page 9

PDX Series

Sequence of Operation

Power up Sequence

1

2

Start Up.

Upon power up, the control runs a safe-start check with a typical start-up delay of 1-5 seconds.

Flammable Vapor Check.

To assure no outputs are energized if the “Flammable Vapor Sensor” is out of range, the control will test the the “Flammable Vapor Sensor” for proper operating range. If the “Flammable Vapor Sensor” is within range the control resumes normal operation with no perceptible delay. If the “Flammable Vapor Sensor” is out of range, the control LED immediately flashes 7 times with 3 second pause.

Normal Heating Sequence

1Thermostat calls for heat.

2

3

4

5

Prior to energizing blower, gas control checks safety circuit to insure the circuit is open. Normal switch positions in the safety circuit are as follows:

a)Exhaust pressure switch normally open.

b)Blower temperature switch normally closed.

c)Inlet pressure switch normally closed.

If the safety circuit is closed, the control waits 4 seconds, gas control LED flashes 2 times with 3 second pause. Gas control waits 2 minutes then, blower runs for 30 seconds. This cycle repeats until safety circuit opens.

Blower energizes.

Blower pre-purge period (2 seconds)

Exhaust pressure switch proves blower/vent system operation.

a)If the pressure switch does not close within 30 seconds, the control LED Flashes 3 times with 3 second pause. The blower runs for 30 seconds every 2 minutes trying to get the pressure switch or blower temperature switch to close. This cycle repeats as long as there is a call for heat.

b)The normally closed inlet pressure switch allows the system to work as long as the inlet air is not blocked.

Trial for pilot ignition (90 seconds).

a)The gas control lights the pilot by activating spark igniter and gas flow to pilot burner.

b)If flame is not sensed within 90 seconds, igniter and gas flow are deactivated, blower will post purge and control LED flashes 6 times with 3 second pause.

6Main burner Ignition

After pilot flame is sensed, gas control activates main valve for main burner ignition. The gas control will ignore flame and pressure switch signals for 3 seconds allowing for main burner to stabilize.

Page 9

9

Image 9
Contents Denotes Warranty Years Service ManualTable of Contents PDX Series Introduction How to Use This Manual Tools Required for ServiceSpecifications PDX Series Control Timings Sequence of Operation Power up SequenceAbnormal Operation Pressure Switch/Blower Temperature Fault Probable Cause Service Status Procedure TroubleshootingGreen LED Indicator LED StatusTroubleshooting LED Status Burner Inspection and Air Shutter Adjustment Cast Iron Burner Air Shutter AdjustmentAir Shutter Nut Burner Surface area Feedline nut Pilot tubing nut Port area Burner CleaningIgniter/flame Sense wire Pilot Inspection, Testing and ReplacementFeedline nut Pilot tubing nut Ferrule OrificeExhaust Pressure Switch Testing Volt potential exposure. Use cautionMaking voltage checks to avoid personal injury Slide pressure switch in direction Exhaust Pressure Switch ReplacementFrom blower housing To avoid personal injurySwitch for blockage Is there blockage? Inlet Pressure SwitchTo call for heat, this will start the blower SeeRemove screws Inlet Pressure Switch ReplacementVolt potential exposure. Use caution when Blower TestingBlower removal Blower InstallationRemove exhaust Blower Cord Sets Blower Mounting ScrewsBlower Temperature Switch Testing Blower Temperature Switch Replacement Gas Control Testing Thermal Well TestingIf Control has gone into TCO lockout due to Sensor Resistance at Various Temperatures Determine Water Temperature Inside TankGas Control Removal From Thermal Well Gas Control & Thermal Well Removal From Water HeaterGas Control Assembly to Thermal Well Flammable Vapor Device Testing Safety Circuit Voltage Trace VAC Circuit Trace Wires as shown ControlShown in photo Across black & white YDip Tube Inspection and Replacement Anode Inspection and Replacement Flue baffle Inner Door Removal Procedure Installation of Inner Door With Gasket Installation of inner door with gasket from Glossary of Terms Parts List Parts@bradfordwhite.com Techserv@bradfordwhite.com
Related manuals
Manual 28 pages 24.42 Kb