A.O. Smith COF-199 manual Flo-jug Method of Deliming, Deliming the COF Water Heater

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Lime accumulation not only reduces the life of the equipment but also reduces efficiency of the heater and increases fuel consumption.

The usage of water softening equipment greatly reduces the hardness of the water. However, this equipment does not always remove all of the hardness (lime). For this reason it is recommended that a regular schedule for deliming be maintained.

Sediment and lime scale removal may be accomplished through the cleanout opening furnished on the water heater, see FEATURES, page 2. The heater must be drained, see DRAINING, page 12, before removing cleanout cover on tank.

To dissolve and remove the more stubborn mineral deposits, A.O. Smith UN•LIME® Professional Delimer or equivalent should be used.

A.O. Smith UN•LIME® Delimer is an easy-to-handle patented food grade acid formulated specifically for lime scale removal from all types of water using equipment and is available in 1 gallon (Part No. 4763) and 5 gallon (Part No. 4813) sizes. Hydrochloric base acids are not recommended for use on glass-lined tanks.

A.O. Smith Form No. 4800, entitles Why? When? & How? describes tank cleaning methods and materials. UN•LIME® and booklet may be obtained through your A.O. Smith dealer or distributor.

To clean heater through cleanout opening, proceed as follows:

1.Turn off water inlet valve, the oil burner electrical disconnect switch and open drain valve and allow all water to be drained from heater.

2.Remove outer cover plate from lower side of heater jacket.

3.Remove six (6) hex head screws securing tank cleanout plate and remove plate.

4.Remove lime, scale. or sediment using care not to damage the glass lining.

5.Inspect cleanout plate gasket. If new gasket is required, replace with A.O. Smith Part no. 99038.

6.Install cleanout plate. Be sure to draw plate up tight by tightening screws securely.

7.Close drain valve, open water inlet line and turn on the oil burner electrical disconnect switch.

8.Check for water leakage.

9.Replace outer jacket cover plate.

Flo-jug Method of Deliming

The Flo-Jug is the standard 5 gallon container for UN•LIME® -or- it is available as a deliming kit with UN•LIME®, hose and fittings. Contact your dealer, distributor or the A.O. Smith Water Products Company. Figure 18 illustrates most of the following steps.

1.The heater should be prepared for deliming as described in the "Why? When and How" booklet. The relief valve may also be delimed at this time.

2.With the Flow-Jug upright:

Take off cap, remove cover under opening and install 3/4" x 4" brass pipe nipple.

Drill or punch a 3/16" vent hole in handle. A stainless steel screw is included with the Flo-Jug kit. This screw is to be installed in the vent hole when Flo-Jug is not in use.

Remove drain valve from heater and insert a 3/4" x 4" drain nipple.

Connect the clamp 1" I. D. x 3" hole to Flo-Jug and drain nipple.

3.Lift the Flo-Jug to the POUR POSITION and permit the UN•LIME® to flow into the heater as rapidly as possible.

Be sure to keep the vent just above the liquid level.

4.Place the Flow-Jug in the DELIME POSITION.

It may be necessary to place the empty jug on its carton to trap the solution in the heater.

Allow the UN•LIME® to attack the water scale for 5 minutes.

5.Lower the Flo-Jug to the DRAIN POSITION and allow the UN•LIME® to flow out of the heater as rapidly as possible.

Observe the vent hole and elevate the jug slightly if there is a possibility of spillage.

Deliming activity is indicated by foaming on the surface of the solution.

6.Continue the deliming process:

Raise jug to POUR POSITION. Allow solution to flood into heater.

Place jug to DELIME POSITION for 5 minutes. Solution is at work in heater.

Lower jug to DRAIN POSITION and allow solution to flow out. Observe foaming.

DELIMING THE COF WATER HEATER

FIGURE 18

7.After one hour, or earlier if the deliming activity (foaming) stops, inspect the tank interior.

Drain the UN•LIME® back into jug, DRAIN POSITION, and then stand jug in DELIME POSITION.

Remove clamp, hose and pipe nipple from heater drain opening.

Observe interior through opening - a small flashlight works well.

If the interior still shows water scale, the deliming process should be continued.

To check UN•LIME® for continued use or reuse, place some lime scale or white chalk into a glass with a small

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Contents Notify Owner to Keep for Future Reference Place These Instructions Adjacent to HeaterTank Approx Features and SpecificationsCapacity EFF Approvals Table of ContentsInstallation SafetyClearances Proper Installation on Combustible FlooringCombustion and Ventilation AIR Chemical Vapor CorrosionFlue GAS Venting Vent Connector and Draft RegulatorClosed Water System Water PipingFuel Systems Typical Heater Installation Figure Burner InstallationGravity FEED, Supply Line ONLY, Installation System TypesAssembly of the OIL Burner to the Heater OIL Pump & Nozzle SpecificationsFuel Pump BurnerFilling OperationSTART-UP High Limit Switch E.C.O Water Temperature ControlSELF-CLEANING Eliminator Burner Certificate Combustion TestMaintenance Deliming the COF Water Heater Flo-jug Method of DelimingSoot Removal Circulating PumpVent System Typical Heater Flueway and Flue BaffleInstall in Accordance with Local Codes Installation DiagramsInset B Inset aPipe to Open Drain Single Temperature or BoosterInset B Install in Accordance with Local Codes Inset a Electrical Wiring Replacement Check List and Service InformationNot Enough or no HOT Water Water is TOO HOT Burner STARTS-WONT OperateWater Heater Makes Sounds Water Leakage is SuspectedNormal START, but Locks OUT on Safety Combustion Test SpecificationsSafety Primary Control ProcedureOIL Burner Troubleshooting TroubleshootingTrouble Cause Remedy Claim Procedure Service and Repair ExpensesTank ALL Other PartsSmith Water Products CO., INC Commercial Water Heater Parts List+WIRE Cleanout AssemblyLabels Page Page Impriméaux É.-U AsmeCaractéristiques ET Données Techniques Dimensions COFPoids approx Lexpédition StandardHomologations Table DES MatièresIdentification COF 455 940 CO5MOO6721Sécurité InstallationDégagement À Prévoir Installation Correcte SUR UN Plancher CombustibleAIR DE Combustion ET DE Ventilation Corrosion DUE AUX Vapeurs ChimiquesInstallation Appropriée DU Raccord D’ÉVENT Cheminée Tableau 4 Dimensions Suggérées Pour LES Raccords D’ÉVENTÉvacuation DES GAZ DE Combustion Raccord D’ÉVENT ET Régulateur DE TirageSystème EN Circuit Fermé Tuyauterie D’EAURobinet DE Vidange ET Panneaux D’ACCÈS Systèmes D’ALIMENTATION EN CombustibleInstallation Type DE CHAUFFE-EAU Figure Installation DU BrûleurTableau Types DE SystèmesBrûleur Pompe À MazoutMontage DU Brûleur SUR LE CHAUFFE-EAU Tableau 8 Caractéristiques DES Pompes ET DES Buses À MazoutRemplissage Mise EN Marche ET UtilisationMise EN Marche Initiale Limiteur DE Température Réglage DE LA Température DE L’EAUCertificat DU Brûleur Test DE Combustion Système Autonettoyant EliminatorEntretien Détartrage DU CHAUFFE-EAU COF Méthode de détartrage Flo-JugEnlèvement DE LA Suie Pompe DE CirculationConduit DE Fumée ET Chicane D’UN CHAUFFE-EAU Type Installer Conformément AUX Codes Locaux Schémas D’INSTALLATIONEncadré B Encadré aSystème À UNE Seule Température OU Surchauffeur Encadré B Installer Conformément AUX Codes Locaux Encadré B Remplacement DU Câblage Électrique Liste DE Contrôle ET Renseignements SUR LE ServiceInsuffisance OU Absence D’EAU Chaude Ensemble DE Collecteur Pour Trois AppareilsEAU Trop Chaude LE Brûleur Démarre Mais NE Fonctionne PASBruits EN Provenance DU CHAUFFE-EAU Fuite D’EAU SoupçonnéeSpécifications Pour LE Test DE Combustion Commande Primaire DE SécuritéDémarrage Normal Suivi ’UN Verrouillage DE Sécurité Perte DE LA Flamme Après UN Allumage NormalProblème Cause Mesure Corrective DépannageTableau 10 Dépannage DU Brûleur À Mazout Autres Pièces Modèles COF Garantie LimitéeSmith Water Products CO., INC COF Article Description