A.O. Smith COF-199 Clearances, Combustion and Ventilation AIR, Chemical Vapor Corrosion, General

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The discharge opening of the relief valve should always be piped to an open drain.

Choose the point of major hot water usage, fuel supply and chimney.

Try to make hot water and oil piping as short as possible.

Insulate hot and cold water piping where heat loss and condensation may be a problem.

CLEARANCES

The heater has minimum clearances to combustible material, on a non- combustible floor of: 6 inches (152 mm) from the sides and rear, 24 inches (610 mm) from the front, and 18 inches (457 mm) from the vent connector. These clearances are, as shown in fig. 4A to prevent possible fire hazard conditions.

At least 24" (610 mm) of top clearances are recommended for vertical vent installation.

Allow sufficient room at rear of heater for servicing of T&P relief valve.

At least 24" (610 mm) should be provided at the front of the unit for proper servicing.

Units which are to be installed on combustible flooring must be supported by a full layer of hollow concrete blocks, fig. 4, from 8" (203 mm) to 12" (305 mm) thick and extending 12" (305 mm) minimum beyond the heater in all directions. The concrete blocks must provide an unbroken concrete surface under the heater, with the hollows running continuous and horizontally. A 3/ 16" (4.8 mm) steel plate must cover the concrete blocks, see fig. 3.

PROPER INSTALLATION ON COMBUSTIBLE FLOORING

FIGURE 4

NOTE: If electrical conduits run under the floor of the proposed heater

location, insulate the floor as recommended above.

PROPER INSTALLATION CLEARANCES FOR TWO DIFFERENT

VENTING SYSTEMS

FIGURE 4A

*HOT WATER OUTLET LOCATION AT FRONT OF HEATER

FACTORY FURNISHED HEATER MANIFOLD KITS (OPTIONAL) ARE DESIGNED FOR 10" (254 mm) SPACING BETWEEN SIDES OF ADJACENT UNITS.

COMBUSTION AND VENTILATION AIR

GENERAL

The water heater area should have sufficient air for satisfactory combustion of oil, and proper venting and of safe ambient temperature.

When a heater is installed in an area where exhaust or ventilating fans may create unsatisfactory combustion or venting, approved provisions must be made to overcome the problem, see NFPA Standard No. 31, Chapter 1.

CHEMICAL VAPOR CORROSION

Water heater corrosion and component failure can be caused by the heating and breakdown of air borne chemical vapors. Spray can propellants, cleaning solvents, refrigerator and air conditioning refrigerants, swimming pool chemicals, calcium and sodium chlorides, waxes, and process chemicals are typical compounds which are potentially corrosive. These materials are corrosive at very low concentration levels with little or no odor to reveal their presence.

Products of this sort should not be stored near the heater. Also, air which is brought in contact with the water heater should not contain any of these chemicals. If necessary, uncontaminated air should be obtained from remote or outside sources.

UNCONFINED SPACES (Building Construction)

NOTE: An uncontaminated space is defined as a space whose volume is not less than 50 ft3 per 1000 BTUH (4.83m3 per kW)of total input of all fuel burning appliances installed in that space. The unconfined space may be thought of as extending to all areas which cannot be separated by a door or door(s). All other spaces not fitting this description, should be thought of as confined space.

1.In unconfined spaces in buildings of conventional frame, brick or stone construction, infiltration will normally supply an adequate amount of air for combustion and ventilation.

2.If the unconfined space is within a building of tight construction, eg. weather stripping, heavy insulation, caulking, vapor barrier, ect., air infiltration may be insufficient to support proper combustion and ventilation, air shall be obtained from outdoors or from spaces freely communicating with the outdoors.

Follow the instructions under Part 2 of Confined Spaces (Room Construction)

CONFINED SPACES (Room Construction)

1.All air from inside building (conventionally constructed buildings only): The confined space shall be provided with two permanent openings, one within 12" (305 mm) of the ceiling and one within 12" (305 mm) of the floor, fig. 5.

FIGURE 5

Each opening shall have a free area of not less than one square inch per 1,000 Btu per hour (140 square inches per gallon of oil consumed per hour) of the total input rating of all appliances in the enclosure, freely communicating with the interior areas having in turn adequate infiltration from the outside. In all cases, each opening shall not have a free area of less than 100 square inches.

2.All Air From Outdoors: The confined space shall be provided with two permanent openings, one in or within 12" of the top of the enclosure and one in or within 12" of the bottom. The openings shall communicate directly, or by means of ducts, with outdoors or such spaces that freely communicate with outdoors.

If the appliance room is located against an outside wall and the air openings communicate directly with the outdoors, each opening shall have a free area of not less than one square inch per 4,000 Btu per hour (35 square inches per gallon of oil consumed per hour) of the total input rating of all appliances in the enclosure.

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Contents Notify Owner to Keep for Future Reference Place These Instructions Adjacent to HeaterCapacity EFF Features and SpecificationsTank Approx Approvals Table of ContentsInstallation SafetyClearances Proper Installation on Combustible FlooringCombustion and Ventilation AIR Chemical Vapor CorrosionFlue GAS Venting Vent Connector and Draft RegulatorFuel Systems Water PipingClosed Water System Typical Heater Installation Figure Burner InstallationGravity FEED, Supply Line ONLY, Installation System TypesAssembly of the OIL Burner to the Heater OIL Pump & Nozzle SpecificationsFuel Pump BurnerSTART-UP OperationFilling High Limit Switch E.C.O Water Temperature ControlSELF-CLEANING Eliminator Burner Certificate Combustion TestMaintenance Deliming the COF Water Heater Flo-jug Method of DelimingSoot Removal Circulating PumpVent System Typical Heater Flueway and Flue BaffleInstall in Accordance with Local Codes Installation DiagramsInset B Inset aPipe to Open Drain Single Temperature or BoosterInset B Install in Accordance with Local Codes Inset a Not Enough or no HOT Water Check List and Service InformationElectrical Wiring Replacement Water is TOO HOT Burner STARTS-WONT OperateWater Heater Makes Sounds Water Leakage is SuspectedNormal START, but Locks OUT on Safety Combustion Test SpecificationsSafety Primary Control ProcedureTrouble Cause Remedy TroubleshootingOIL Burner Troubleshooting Claim Procedure Service and Repair ExpensesTank ALL Other PartsSmith Water Products CO., INC Commercial Water Heater Parts ListLabels Cleanout Assembly+WIRE Page Page Impriméaux É.-U AsmeCaractéristiques ET Données Techniques Dimensions COFPoids approx Lexpédition StandardHomologations Table DES MatièresIdentification COF 455 940 CO5MOO6721Sécurité InstallationDégagement À Prévoir Installation Correcte SUR UN Plancher CombustibleAIR DE Combustion ET DE Ventilation Corrosion DUE AUX Vapeurs ChimiquesInstallation Appropriée DU Raccord D’ÉVENT Cheminée Tableau 4 Dimensions Suggérées Pour LES Raccords D’ÉVENTÉvacuation DES GAZ DE Combustion Raccord D’ÉVENT ET Régulateur DE TirageSystème EN Circuit Fermé Tuyauterie D’EAURobinet DE Vidange ET Panneaux D’ACCÈS Systèmes D’ALIMENTATION EN CombustibleInstallation Type DE CHAUFFE-EAU Figure Installation DU BrûleurTableau Types DE SystèmesBrûleur Pompe À MazoutMontage DU Brûleur SUR LE CHAUFFE-EAU Tableau 8 Caractéristiques DES Pompes ET DES Buses À MazoutMise EN Marche Initiale Mise EN Marche ET UtilisationRemplissage Limiteur DE Température Réglage DE LA Température DE L’EAUCertificat DU Brûleur Test DE Combustion Système Autonettoyant EliminatorEntretien Détartrage DU CHAUFFE-EAU COF Méthode de détartrage Flo-JugConduit DE Fumée ET Chicane D’UN CHAUFFE-EAU Type Pompe DE CirculationEnlèvement DE LA Suie Installer Conformément AUX Codes Locaux Schémas D’INSTALLATIONEncadré B Encadré aSystème À UNE Seule Température OU Surchauffeur Encadré B Installer Conformément AUX Codes Locaux Encadré B Remplacement DU Câblage Électrique Liste DE Contrôle ET Renseignements SUR LE ServiceInsuffisance OU Absence D’EAU Chaude Ensemble DE Collecteur Pour Trois AppareilsEAU Trop Chaude LE Brûleur Démarre Mais NE Fonctionne PASBruits EN Provenance DU CHAUFFE-EAU Fuite D’EAU SoupçonnéeSpécifications Pour LE Test DE Combustion Commande Primaire DE SécuritéDémarrage Normal Suivi ’UN Verrouillage DE Sécurité Perte DE LA Flamme Après UN Allumage NormalTableau 10 Dépannage DU Brûleur À Mazout DépannageProblème Cause Mesure Corrective Autres Pièces Modèles COF Garantie LimitéeSmith Water Products CO., INC COF Article Description