Brother BAS-311F-L, BAS-326F-0, BAS-311F-0 Incorrect needle and rotary hook timing

Page 76

14. TROUBLESHOOTING

Problem

Cause

 

Check

 

Remedy

Page

 

 

 

 

 

 

Upper thread breaks.

Lower thread breaks.

Skipped stitches occur.

Upper thread tension is too strong.

Needle is installed incorrectly.

Thread is too thick for the needle.

Thread take-up spring tension and height are incorrect.

Damaged or burred rotary hook, needle hole plate or needle.

Thread melting (synthetic thread)

Thread path is incorrect.

Lower thread tension is too strong.

Corners of needle hole plate or bobbin case are damaged.

Clearance between needle and rotary hook tip is too great.

Incorrect needle and rotary hook timing.

Driver is contacting needle more than is necessary.

Needle is bent.

Needle is installed incorrectly.

Upper thread tension

Needle direction

Thread and needle

Thread take-up spring tension and height

Damage or burring

Thread edge

Thread

Lower thread tension

Damage

Needle clearance

Needle bar lift amount

Clearance between driver and needle

Bent needle

Needle direction

Adjust the upper thread

25

tension.

 

 

 

 

 

Install the needle so that the

21

groove is facing forward.

 

 

 

Use the correct

thread

21

for the needle.

 

 

 

 

 

 

 

Adjust the tension and

25

height of the thread take-

up spring.

 

 

 

 

 

File smooth or

replace

 

the affected part.

 

 

 

 

 

 

Use a thread cooling

21

device.

 

 

 

 

 

 

 

Pass the thread correctly

22

along the thread path.

 

 

 

 

 

 

 

Adjust the lower

thread

25

tension.

 

 

 

 

 

 

 

 

 

File smooth or

replace

 

the affected part.

 

 

 

 

 

 

Adjust the needle clearance.

43

the affected part.

 

 

 

 

 

 

 

 

Adjust the needle bar lift

42

amount.

 

 

 

 

 

 

 

Adjust the driver needle

43

guard.

 

 

 

 

 

 

 

Replace the needle.

 

 

 

 

 

Install the needle so that the

21

groove is facing forward.

 

 

 

 

Needle breaks.

Needle is touching the rotary hook.

Needle is bent.

Needle moves about.

Needle is too thin.

Needle clearance

Needle bar lift amount

Bent needle

Needle and thread

Needle and thread

Adjust the needle clearance.

43

the groove is facing forward.

 

 

 

 

 

Adjust the needle bar lift

42

amount.

 

 

 

 

 

Replace the needle.

 

 

 

Select the correct needle for

21

the

sewing

conditions.

Reduce the sewing speed

 

 

 

 

Use

the correct needle

 

for the material.

 

 

 

 

 

 

BAS-311F-0, 311F-L, 326F-0

69

Image 76
Contents BAS-326F-0 Safety Instructions Safety indications and their meaningsInstallation Environmental requirementsSewing CleaningMaintenace and inspection Direction of operation Frame side cover Contents Changing Special Functions Name of Major Parts Specifications BAS-311F-L *3 a BAS-326F-0 *4 aInstallation Table processing diagram PositioningInstalling the control box Installing the rubber cushions Installing the oil panInstalling the cushions Installing the switching plateInstalling the machine head Tilting the sewing machine head 1170S Connecting the ground wire Connecting the cords Installing the operation panelBAS-311F-0 Solenoid type only ORG Installing the foot switch Installing the belt coverInstalling the spool stand Installing the eye guard Installing the programmer option Installing the feed base cover supports BAS-311F-L, 326F-0 Installing the X feed base cover BAS-311F-L, 326F-0Connecting the tubes pneumatic type only When installing to the underside of the work table When installing to a beamLubrication points LubricationBAS-326F-0 Correct Operation Installing the needleSelecting the needle and thread Threading the upper thread Winding the lower thread Replacing the bobbin case and threading the thread Sewing conditions and thread tensionLower thread tension Using the Operation Panel Explanation of panel110 Using the floppy disk Compatible types of floppy diskSetting the floppy disk How to use the cleaning diskUsing the program R/W Read/Write switch If an error message is displayedClearing the error To Read a pattern to memoryUsing the Test switch Checking the sewing pattern Resuming operation from a stopping poingUsing the emergency stop switch Continuing sewing from a stopping pointAdjusting the sewing Speed control Changing the X-SCALE and Y-SCALE settingsUsing the bobbin thread counter Using production counter Using single split mode Shifting a stitch pattern Before starting sewing SewingSewing operation 1230S Cleaning and Inspection Cleaning the rotary hookLubrication Draining the oilCleaning the control box air inlet port Cleaning the air holes of belt cover and frame side coverCleaning the eye guard Checking the needleAdjusting the needle bar height Standard AdjustmentsAdjusting the needle bar lift amount Adjusting the driver needle guard Adjusting the needle clearanceAdjusting the shuttle race thread guide Adjusting the movable knife Replacing the movable and fixed knives AbcdAdjusting the presser foot Adjusting presser foot lift to 3 5mm Adjusting presser foot lift to 5 8 mmChanging the presser foot lift Standard presser foot lift is 3 mm max mmAdjusting the wiper For vertical wiper standardAdjusting the two-step work clamp lift amount BAS-311F-0 Solenoid typeBAS-326F-0 Adjusting the needle up stop position Checking the input sensor and DIP switch input Clearing all memory settings Checking the input voltageDIP Switch Panel DIP switch functionsDipswitch BAS-311F-L onlyDIP switches inside the control box DIP Switch CDipswitch Changing Special Functions and Using the Memory Switches If memo-0E is ON, the work clamp opens and closes twice Switch No When on Memo-10 Main circuit board instead of the voltage Switch No Possible Units Error Codes Can not backup data. Control PCB Turn off power and check connector P20 Gauge Parts List According to Subclasses Bobbin case assy S59221-001 LC Troubleshooting Incorrect needle and rotary hook timing Adjust the needle bar lift Amount Adjust the position Head position switch cord connection Options WP stitch device Automatic bobbin changerPlay prevention work clamp 15-1, Naeshiro-cho, Mizuho-ku, Nagoya 467-8561, Japan. Phone