Main
Page
ALS 230
Contents
Page
Page
Operators Manual
1. Important Notes
1.1 Overview
1.1.1 Manufacturer
1.1.2 Copyright
Operators Manual
1.2 Safety
1.2.1 General Safety Notes
1.2.2 Warning Notes in the Text
y
Operators Manual
1.2.3 Operators duty of care
Operators Manual
1.2.4 Concrete security regulations and symbols used
Operators Manual
1.2.5 Security measures during normal operation
1.2.6 Security measures during maintenance and repairs
Operators Manual
1.2.7 Work on the electrical equipment
1.2.8 Work on pneumatic equipment
1.2.9 Observe environmental regulations
Page
2. Description
2.1 Mechanics
Page
2.2 Operator panel
FEED:
PRIOR:
2.3 Plug board
2.4 Electronic
Page
Operators Manual
3. Preparing the machine
1.1 Installation
1.1.1 Unpacking of the unit
1.1.2 Connection of the machine
1.1.3 General setting
1.2 Prepare dispensing
Sensor signals
Label sensor LPIT
real leading edge of label
3.2 Label guide
Operators Manual
ALS 230
3.3 Adjust dispense function
3.3.1 Stop position
3.3.2 Fixed dispensing speed
Page
4. Operation
4.1 Safety recommendation
Operators Manual
4.2 Inserting label material
y Hang document material in reel holder in a way to ensure unwinding that label in the printer
y Adjust the pressure roller before the rewind, so that it is right in the middle of the material.
y Check correct position of the label sensor.
Operators Manual
4.3 Initialise new label material
Operators Manual
4.4 Control of dispense unit
4.4.1 Dispenser Menu selection
4.4.2 Missing label function and web breaks
4.4.3 Display and data input
y Parameter selection:
Operators Manual
y Error display:
Dispenser active ___________________________________________________ON
Dispenser stopped_________________________________________________OFF
Material initialisation _______________________________________________ INIT
ALS 230
Stop position ___________________________________________________ STOD
Operators Manual
Dispense speed __________________________________________________VELO
Start delay_______________________________________________________STAD
Blow on time____________________________________________________ BLOW
Product menu____________________________________________________ PD0n
4.5 Maintenance
Operators Manual
5. Menu structure
y Standard menu
y
y Configuration menu
Page
Operators Manual
5.1 Standard menu
Initialisation ______________________________________________________ INIT
Page
5.2 Extended standard menu
Operators Manual
Label pitch _______________________________________________________LPIT
Label contrast __________________________________________________ CONT
Sensor status____________________________________________________SENS
Operators Manual
Stop position ___________________________________________________ STOD
Product length ___________________________________________________PRDL
Label position_____________________________________________________POS
Operators Manual
Start delay ______________________________________________________STAD
Dispensing speed ________________________________________________VELO
EGRA value check________________________________________________ STST
Slew speed _____________________________________________________ SLEW
Operators Manual
Blow on time_____________________________________________________ APT2
Restart delay ____________________________________________________APT3
Time constant compensation_______________________________________ APT4
Page
5.3 Product menu
Page
6. Configuration
6.1 Handling the menu
6.2 Menu functions
Operators Manual
Automatic product speed follower_________________________APSF
Type of applicator ________________________________________________APPL
Operators Manual
Input and sensor check____________________________________________ I_CH
Output check ___________________________________________________ O_CH
Operators Manual
Adjustment resetting______________________________________________FACT
Interface baud rate_______________________________________________ BAUD
Parity bit ________________________________________________________ PARI
Number of stop bits_______________________________________________ SBIT
Page
Page
7. Serial interface
7.1 Data of the serial interface
7.2 Interface commands
Page
Operators Manual
Bit definition in error flag
Bit definition in warning flag
Operators Manual
8. Connections and signals
8.1 Output signals
8.1.1 Error and warning output
8.1.2 Printer output
8.1.3 OD-Control output
8.2 Applicator modes
8.2.1 Signals for direct dispense
Operators Manual
8.2.2 Control signals for the ASA applicator
Operators Manual
8.2.3 Signals for the EP applicator
Page
Operators Manual
8.3 Input signals
Operators Manual
Figure 16 Example for connecting an PNP sensor (Datalogic)
CN33S5-5-C8-30
CN33S5-5-C8-30
Operators Manual
S5-5-C8-30
CN33
CN33E3JK-R2M2
Operators Manual
CN33
CN33
Release 11/05 Page 63 Connections and signals
Operators Manual
Figure 21 Optional connector for process contro
CN33
Release 11/05 Page 64 Connections and signals
Page
8.4 EMI
Page
Page
JP
Page
9. Errors and warnings
9.1 Dispenser error messages
Page
9.2 Dispenser warnings
Page
10. Technical Specification
10.1 Technical Information
10.2 Application specification
10.3 APSF- Sensor Specification (Optional function)
Operators Manual
10.4 Performance
10.4.1 Labels per minute in relation to different label pitches
Operators Manual
Release 11/05 Page 78 Technical Specification
10.4.2 Dispensing speed reached while dispensing certain label length
Dispensing speed reached in reference to label length dispensed
Page
Page
11. Adjustment
Page
12. Index