11. ELECTRICAL MECHANISM

Problem No. 4, 5, 6, 7

Needle bar does not move to the home position and an error code is displayed when the

power switch is turned on.

 

 

 

 

 

 

 

Cause

 

Inspection/Remedy/Adjustment

Replacement if a malfunction

 

 

 

1. When [Err 200] is displayed:

Check that connector P3 (ENC) is inserted into

Encoder P.C. board in needle

Needle zigzag motor cannot

the main P.C. board.

zigzag motor

move to home position

 

 

 

Encoder cord of needle zigzag motor is not connected.

2. When [Err 201] is displayed:

1) Check if there is too much or too little

-

Problem with needle zigzag motor

needle zigzag sliding resistance. (Check if

 

or problem with sliding resistance

there is variation in the load.)

 

 

 

 

 

 

 

2) Adjust the sliding resistance within the

 

 

 

range of 1.2 kgf to 1.5 kgf.

 

 

 

 

3. When [Err 202] is displayed:

Check the home position adjustment.

-

Problem with home position

 

 

adjustment data for needle zigzag

 

 

motor

 

 

 

4. When [Err 711] is displayed:

(Replace the part(s) indicated at right.)

PMD P.C. board

Abnormal current detected in needle

 

 

zigzag motor

 

 

 

 

 

 

 

Problem No. 8, 9

Sewing machine motor does not operate and an error code is displayed when treadle is

depressed forward.

 

 

 

 

 

 

 

Cause

 

Inspection/Remedy/Adjustment

Replacement if a malfunction

 

 

 

1. When [Err 50] is displayed:

Adjust the operation of the safety switch.

-

Sewing machine safety switch

(Check the gap between the sewing machine

 

operation detected

 

and the table.)

 

 

 

 

2. When [Err 130] is displayed:

Check that the sewing machine motor cord is

Power supply P.C. board or

Sewing machine motor does not

inserted into the side of the control box.

main P.C. board

operate

 

 

 

 

 

 

 

Problem No. 10

Sewing machine motor operates but an error code is displayed when the treadle is depressed

forward.

 

 

 

 

 

 

 

 

 

Cause

 

Inspection/Remedy/Adjustment

Replacement if a malfunction

 

 

 

When [Err 132] is displayed:

(Replace the part(s) indicated at right.)

Motor or encoder P.C. board

Problem with A phase encoder signal

 

 

of sewing machine motor

 

 

 

 

 

 

99

Z-8550A, 8560A