15. ERROR CODES

 

 

 

 

 

 

<P.C. board-related errors>

 

 

Code

Cause and remedy

 

 

Err 700

Abnormal rise in power supply voltage. Turn off the power switch and check the power supply voltage.

 

 

Err 701

Abnormal rise in sewing machine motor power supply voltage. Turn off the power, and then check the voltage.

 

 

Problem with power supply P.C. board.

 

 

 

 

 

Err 705

Abnormal drop in power supply voltage. Turn off the power switch and check the power supply voltage.

 

 

Err 710

Abnormal current detected in sewing machine motor. Turn off the power switch, and then check if there are

 

 

any problems with the sewing machine. Problem with power supply P.C. board.

 

 

 

 

 

Err 711

Abnormal current detected in needle zigzag motor. Turn off the power switch, move the needle bar sideways

 

 

and check that it does not move stiffly. Problem with PMD P.C. board.

 

 

 

 

 

Err 740

Cooling fan connector is not connected correctly, or fan is not operating. Alternatively, the oil pan fan is not

 

 

connected correctly, or the fan is not operating. Turn off the power switch and check.

 

 

 

 

 

Err 790

Blown solenoid fuse has been detected. Turn off the power switch and check.

 

 

(8A fuse on main P.C. board)

 

 

 

 

 

Err 791

Abnormal current detected in sewing machine solenoid. Turn off the power switch and check the resistances

 

 

of the solenoids. Problem with main P.C. board.

 

 

 

 

NOTE:

S-7200A error code comparison table

Error code

Error details

S-7200A

Z-8550A/8560A

 

Err 1

Err 701

Overvoltage (450 V power supply voltage is over 450 V, or regeneration ON caused it to

rise above 450 V)

 

 

Err 2

Err 710

Overcurrent (Alarm signal detected in ARM IPM)

Err 3

Err 131

Sewing machine motor encoder

(If UVW pole pattern in encoder is an unrecognized pattern)

 

 

Err 4

Err 130

Lock detected (If either needle up or needle down signal is not input for 3 seconds)

Err 5

Err 50

Machine head tilt detection (if the machine head detection switch does not turn on when

the treadle is depressed forward)

 

 

Err 6

Err 95

Voltage drop (If treadle is depressed forward when power is turned on)

Err 8

Err 190

Sewing machine motor overtime (when motor has been run continuously for 3 minutes or

more)

 

 

Err 9

Err 150

Sewing machine motor abnormal overheating (if temperature sensor inside sewing

machine motor exceeds the specified temperature)

 

 

Err 10

Err 791

Solenoid overcurrent detection (If solenoid overcurrent detection has operated)

Err 11

Err 151

Problem with sewing machine motor temperature sensor (e.g. open circuit in temperature

sensor)

 

 

Err 12

Err 790

Blown solenoid fuse (If solenoid power supply + E1 is 0 V)

Err 13

Err 90

Treadle is not connected correctly (If treadle voltage is outside the specified range)

Err 14

Err 450

Machine head detection problem (If data in machine head detection unit is outside the

specified values)

 

 

 

 

Problem with sewing machine motor operation

Err 15

Err 132

(If sewing machine motor speed exceeds 5500 rpm when needle up or needle down signal

 

 

is detected)

Err 16

Err 191

Thread trimmer solenoid overtime (if thread trimmer solenoid operating time exceeds 0.8

sec.)

 

 

Err 20

Err 91

Problem with treadle setting (If treadle position data is outside the specified range)

Err 100

Err 100

Grease-up warning

Err 101

Err 101

If DIP switch No. 4 is ON

Z-8550A, 8560A

116