Manuals / Brands / Kitchen Appliance / Refrigerator / Carrier / Kitchen Appliance / Refrigerator

Carrier 19XL I. NORMAL RUN OVERRIDES ACTIVE (ALERTS), J. OUT-OF-RANGE SENSOR FAILURES

1 100

Download 100 pages, 3.93 Mb

Table 9 — LID Primary and Secondary Messages and CustomAlarm/Alert Messages

with Troubleshooting Guides (cont)

I. NORMAL RUN OVERRIDES ACTIVE (ALERTS)

PRIMARYMESSAGE SECONDARYMESSAGE ALARM MESSAGE/PRIMARY CAUSE ADDITIONAL CAUSE/REMEDY

RUN CAPACITY

LIMITED HIGH CONDENSER PRESSURE CRP [VALUE]*exceeded limit of

[LIMIT]*. Condenser pressure override.

See Capacity Overrides, Table4.

Correct operating condition, modify

setpoint, or release override.

RUN CAPACITY

LIMITED HIGH MOTOR TEMPERATURE MTRW [VALUE]*exceeded limit of

[LIMIT]*. Motor temperature override.

RUN CAPACITY

LIMITED LOW EVAPREFRIG TEMP ERT[VALUE]* exceeded limit of

[LIMIT]*. Check refrigerant charge level.

RUN CAPACITY

LIMITED HIGH COMPRESSOR LIFT SurgePrevention Override; lift too high

for compressor.

RUN CAPACITY

LIMITED MANUALGUIDE VANETARGET GV TRGRun Capacity Limited:

Manual guide vane target.

*[LIMIT]is shown on the LID as the temperature, pressure, voltage, etc., set point predeﬁned or selected by the operator as an override, alert, or

alarm condition. [VALUE]is the actual temperature, pressure, voltage, etc., at which the control tripped.

J. OUT-OF-RANGE SENSOR FAILURES

PRIMARYMESSAGE SECONDARY MESSAGE ALARM MESSAGE/PRIMARY CAUSE ADDITIONALCAUSE/REMEDY

SENSOR FAULT LEAVINGCHW TEMPERATURE Sensor Fault: Check leaving CHW

sensor.

See sensor test procedure and

check sensors for proper operation

and wiring.

SENSOR FAULT ENTERINGCHW TEMPERATURE Sensor Fault: Check entering CHW

sensor.

SENSOR FAULT CONDENSERPRESSURE Sensor Fault: Check condenser

pressure transducer.

SENSOR FAULT EVAPORATORPRESSURE Sensor Fault: Check evaporator

pressure transducer.

SENSOR FAULT BEARINGTEMPERATURE SensorFault: Check bearing

temperature sensor.

SENSOR FAULT MOTORWINDING TEMP Sensor Fault: Check motor temperature

sensor.

SENSOR FAULT DISCHARGETEMPERATURE Sensor Fault: Check discharge

temperature sensor.

SENSOR FAULT OILSUMP TEMPERATURE Sensor Fault: Check oil sump

temperature sensor.

SENSOR FAULT OILPRESSURE TRANSDUCER SensorFault: Check oil pressure

transducer.

NOTE: See Legend on page 68.

72

Contents

Main Start-Up, Operation, and Maintenance Instructions SAFETY CONSIDERATIONS 19XL Hermetic Centrifugal Liquid Chillers 50/60 Hz With HCFC-22 and HFC-134a CONTENTS Page CONTENTS (cont) INTRODUCTION ABBREVIATIONSAND EXPLANATIONS CHILLER FAMILIARIZATION (Fig. 1, 2A, and 2B) Chiller Information Plate SystemComponents Cooler Condenser Motor-Compressor Fig. 2A Typical19XL Components Design I 19XL REAR VIEW 19XL FRONT VIEW Fig. 2B Typical 19XLComponents Design II 19XL REAR VIEW LUBRICATION CYCLE Summary Details Oil Reclaim System STARTING EQUIPMENT Unit-Mounted Solid-State Starter (Optional) Unit-MountedWye-Delta Starter (Optional) CONTROLS Denitions General PICSystem Components Page Page LID Operation and Menus (Fig. 13-19) Page Page Page Page Page Page Table 2 LID Screens Page Page Page Page Page Page PIC System Functions SafetyControls Default Screen Freeze Motor Cooling Control Table 3 Protective Safety Limits and Control Settings Ramp Loading Control Capacity Override (Table 4) High Discharge Temperature Control OilSump Temperature Control OilCooler RemoteStart/Stop Controls Spare Safety Inputs Tower Fan Relay Auto. Restart After Power Failure Water/Brine Reset Demand Limit Control, Option (Requires Optional 8-Input Module) Surge PreventionAlgorithm SurgeProtection Lead/Lag Control Page Ice Build Control Attachto Network Device Control Service Operation START-UP/SHUTDOWN/RECYCLE SEQUENCE (Fig. 24) Local Start-Up Shutdown Sequence AutomaticSoft Stop Amps Threshold (PSIO Soft- ware Version 09 and Higher) ChilledWater Recycle Mode Safety Shutdown BEFORE INITIAL START-UP Job Data Required Equipment Required Using the Optional Storage Tankand Pumpout System Remove Shipping Packaging Page StandingVacuum Test Table 5A HCFC-22 Pressure Temperature (F) Table 5B HCFC-22 Pressure Temperature(C) Table 5C HFC-134a Pressure Temperature(F) Table 5D HFC-134a Pressure Temperature(C) Page Chiller Dehydration InspectWater Piping CheckOptional Pumpout Compressor Water Pip- ing Check Relief Devices Inspect Wiring CarrierComfort Network Interface Check Starter Page Oil Charge PowerUp the Controls and Check the Oil Heater Set Up Chiller Control Conguration Input the Design Set Points Inputthe Local Occupied Schedule (OCCPC01S) Page CheckOptional Pumpout System Controls and Compressor HighAltitude Locations Charge Refrigerant into Chiller Page INITIAL START-UP Preparation ManualOperation of the Guide Vanes Dry Run to Test Start-Up Sequence Check Rotation Check Oil Pressure and Compressor Stop Calibrate Motor Current ToPrevent Accidental Start-Up Check Chiller Operating Condition Instructthe Customer Operator To Stop the Chiller After Limited Shutdown ExtendedShutdown After Extended Shutdown Cold Weather Operation REFRIGERATION LOG CARRIER 19XT HERMETIC CENTRIFUGALREFRIGERATION MACHINE Plant CHILLER MODEL NO. CHILLER SERIAL NO. REFRIGERANT TYPE Fig. 33 Refrigeration Log PUMPOUT AND REFRIGERANT TRANSFER PROCEDURES Preparation Operating the Optional Pumpout Compressor Chillers with Pumpout Storage Tanks Chillers with Isolation Valves GENERAL MAINTENANCE Refrigerant Properties Adding Refrigerant RemovingRefrigerant Adjusting the Refrigerant Charge Refrigerant Leak Testing Repair the Leak, Retest, and Apply Standing Vacuum Test CheckingGuide Vane Linkage TrimRefrigerant Charge WEEKLYMAINTENANCE Checkthe Lubrication System SCHEDULED MAINTENANCE Service Ontime Inspect the Control Center Check Safety and Operating Controls Monthly ChangingOil Filter Inspect Refrigerant Float System InspectRelief Valves and Piping Compressor Bearing and Gear Mainten- ance Inspect the Heat Exchanger Tubes WaterLeaks WaterTreatment Inspect the Starting Equipment Check Pressure Transducers Optional Pumpout System Maintenance Ordering Replacement Chiller Parts TROUBLESHOOTING GUIDE Overview Checking the Display Messages Checking Temperature Sensors Checking Pressure Transducers ControlAlgorithms Checkout Procedure Control Test with Troubleshooting Guides A. SHUTDOWN WITH ON/OFF/RESET-OFF B. TIMING OUT OR TIMED OUT LEGEND C. IN RECYCLE SHUTDOWN E. NORMAL OR AUTO.-RESTART F. START-UP FAILURES:This is an alarm condition. A manual reset is required to clear. G. COMPRESSOR JUMPSTART AND REFRIGERANT PROTECTION H. NORMAL RUN WITH RESET, TEMPERATURE, OR DEMAND I. NORMAL RUN OVERRIDES ACTIVE (ALERTS) J. OUT-OF-RANGE SENSOR FAILURES Page L. CHILLER ALERTS M. SPARE SENSOR ALERT MESSAGES N. OTHER PROBLEMS/MALFUNCTIONS Table 10A Thermistor Temperature (F) vs Resistance/Voltage Drop Table 10B Thermistor Temperature(C) vs Resistance/Voltage Drop Control Modules Notes on Module Operation Processor Module (PSIO) (Fig. 41) Starter Management Module (SMM) (Fig. 42) Options Modules (8-Input) ReplacingDefective Processor Modules Solid-StateStarters Page Page Table 11 Benshaw, Inc. Solid-State Starter Troubleshooting Guide Physical Data matics for operator convenience during troubleshooting. Table 12 Heat Exchanger Data COOLER CONDENSER Table 13 Additional Data for Marine Waterboxes* Table 14 WaterboxCover Weights* ENGLISH (lb) SI (kg) Table 15 Compressor/Motor Weights Table 16 Compressor Weights Table 17 Optional Pumpout System Electrical Data Page COMPRESSORASSEMBLY TORQUES Fig. 47 Compressor Fits and Clearances (cont) Page Page Fig. 49 Electronic PIC Controls Wiring Schematic (For 19XL with Halogen Backlight) Page Fig. 50 Chiller Power Panel, Starter Assembly, and Motor Wiring Schematic Page Fig. 51 Typical Wye-DeltaUnit Mounted Starter Wiring Schematic Fig. 51 Typical Wye-DeltaUnit Mounted Starter Wiring Schematic (cont) INDEX INDEX (cont)