TROUBLESHOOTING
Unit Troubleshooting — Refer to Tables
Fig. 46.
Table 33 — Cooling Service Analysis
PROBLEM | CAUSE | REMEDY | |
Compressor and Condenser | Power failure. | Call power company. | |
Fan Will Not Start. | Fuse blown or circuit breaker tripped. | Replace fuse or reset circuit breaker. | |
| |||
| Defective thermostat, contactor, transformer, or control | Replace component. | |
| relay. |
| |
| Insufficient line voltage. | Determine cause and correct. | |
| Incorrect or faulty wiring. | Check wiring diagram and rewire correctly. | |
| Thermostat setting too high. | Lower thermostat setting below room temperature. | |
Compressor Will Not Start | Faulty wiring or loose connections in compressor | Check wiring and repair or replace. | |
but Condenser Fan Runs. | circuit. |
| |
| Compressor motor burned out, seized, or internal | Determine cause. Replace compressor. | |
| overload open. |
| |
| Defective overload. | Determine cause and replace. | |
| Compressor locked out | Determine cause for safety trip and reset lockout. | |
| One leg of | Replace fuse or reset circuit breaker. | |
|
| Determine cause. | |
Compressor Cycles | Refrigerant overcharge or undercharge. | Recover refrigerant, evacuate system, and recharge to | |
(other than normally |
| nameplate. | |
satisfying thermostat). |
|
| |
Defective compressor. | Replace and determine cause. | ||
| |||
| Insufficient line voltage. | Determine cause and correct. | |
| Blocked condenser. | Determine cause and correct. | |
| Defective overload. | Determine cause and replace. | |
| Defective thermostat. | Replace thermostat. | |
| Faulty | Replace. | |
| Restriction in refrigerant system. | Locate restriction and remove. | |
Compressor Operates | Dirty air filter. | Replace filter. | |
continuously. |
|
| |
Unit undersized for load. | Decrease load or increase unit size. | ||
| |||
| Thermostat set too low. | Reset thermostat. | |
| Low refrigerant charge. | Locate leak, repair, and recharge. | |
| Air in system. | Recover refrigerant, evacuate system, and recharge. | |
| Condenser coil dirty or restricted. | Clean coil or remove restriction. | |
Excessive Head Pressure. | Dirty air filter. | Replace filter. | |
| Dirty condenser coil. | Clean coil. | |
| Refrigerant overcharged. | Recover excess refrigerant. | |
| Faulty TXV. | 1. Check TXV bulb mounting and secure tightly to suction line. | |
|
| 2. Replace TXV if stuck open or closed. | |
| Air in system. | Recover refrigerant, evacuate system, and recharge. | |
| Condenser air restricted or air | Determine cause and correct. | |
Head Pressure Too Low. | Low refrigerant charge. | Check for leaks, repair, and recharge. | |
| Restriction in liquid tube. | Remove restriction. | |
Excessive Suction Pressure. | High heat load. | Check for source and eliminate. | |
| Faulty TXV. | 1. Check TXV bulb mounting and secure tightly to suction line. | |
|
| 2. Replace TXV if stuck open or closed. | |
| Refrigerant overcharged. | Recover excess refrigerant. | |
Suction Pressure Too Low. | Dirty air filter. | Replace filter. | |
| Low refrigerant charge. | Check for leaks, repair, and recharge. | |
| Metering device or low side restricted. | Remove source of restriction. | |
| Faulty TXV. | 1. Check TXV bulb mounting and secure tightly to suction line. | |
|
| 2. Replace TXV if stuck open or closed. | |
| Insufficient evaporator airflow. | Increase air quantity. Check filter and replace if necessary. | |
| Temperature too low in conditioned area. | Reset thermostat. | |
| Replace. |
LEGEND
TXV — Thermostatic Expansion Valve
57