Rotary knife cutter bushings are probably the most ignored aspect of cutting. Yet, they are probably the most important ingredient to obtaining clean, square, accurate cuts with mini- mal jamming and broken blades.
This appendix contains information about several aspects of cutter bushings:
●bore characteristics
●bushing length
●shear surface characteristics
●the bushing gap
Cutter bushing bore size
The cutter bushing bore size affects both the cutting process and the overall extrusion process.
Bushings with relatively large bores are often used to facilitate
When the blade first makes contact with the tube or profile, it pushes the part until is assumes the size and/or shape of the bushing bore. In the case of tubes this causes two marks on the tube (penetration marks) that show where the tube flat- tened before the blade actually penetrated it. The tighter the bushing bore size to tube size, the closer the marks become, making them less obvious.
If the bushing bore is too tight, excessive extrudate interrup- tion or even jamming may occur. In turn, this can cause inter- nal air blockage in free extruded flexible materials and thus extrudate size fluctuations. In the case of rigid profiles or tubes, belt puller slippage may occur during the cutting if the bushings are improperly configured. This can cause annular rings around the extrudate and size fluctuations.
●For rigid profiles or tubes, allow
ALL ABOUT
CUTTER
BUSHINGS
UGE059/1003 | ALL ABOUT CUTTER BUSHINGS | APPENDIX |