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Conair SC-5 Control Instructions Homing, Control Instructions Home Offset, Home Offset Screen

Models: SC-5

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HOMING

HOMING

A defined Home location is required for all servo-positioning applications. After initial power up, emergency stop or guard opened, home position must be found. All motion is relative to this home position. The Home cycle occurs once after power is applied to the servo drive in response to the Start push but- ton being pressed. The cutter head rotates towards the home sensor at the programmed On-Demand blade speed. After the home sensorHOMEROUTINEhas been found,FAILEDthe cutter head will decelerate and stop atPLEASEthe specifiedCHECKSENSOR!offset position. This position is then set to 0.0 degrees at the end of the home sequence. If the home sensor is not found in one revolution of the cutter head, the following message is displayed on the operator.

The sensor may be faulty, have a loose connection or be improperly adjusted. Press any key on the operator to acknowledge the fault. Disconnect power, fix the problem then restart the cutter.

After a successful home has been completed, if the cutter is stopped away from the home position and the power to the machine is left on, the cutter head position is still known.

When the cutter is restarted, the cutter head will return at the programmed On-Demand blade speed to the home position.

CONTROL

INSTRUCTIONS

HOMING

HOME OFFSET SCREEN

By pressing the soft key located under the word Home on the Maintenance Screen, the offset for the home position is avail- able. Additional information on how to access this screen can beoverviewfound ininOFFSETtheAppendixMaExit+15ntenance.E0Degof thisAreamanual.of the operator display

The number shown is the current offset value, i.e. the distance from position zero. A cursor will appear in the least significant digit. The user has a choice of ways to adjust this number.

Exit or Prev, If no change is required press Exit or Prev to return to the Maintenance Area screen.

CONTROL

INSTRUCTIONS

HOME OFFSET

Continued

UGE059/1003

SC-5 SURE CUT Servo Knife Cutter

OPERATION 4-25

Image 59

Conair SC-5 manual Control Instructions Homing, Control Instructions Home Offset, Home Offset Screen

Contents

Sure Cut Rotary Knife Cutter SC-5 Servo ModelInstallation Operation Maintenance Troubleshooting Instant Access Parts and ServiceCycle Serial numbers Model numbers Power Specifications Amps Volts PhaseDate Document NumberDESCRIPTION INSTALLATIONTABLE OF CONTENTS INTRODUCTIONAPPENDIX MAINTENANCETROUBLESHOOTING PARTS/DIAGRAMSYour Responsibilities as a User ATTENTION Read this so no one gets hurt How to Use the Lockout DeviceINTRODUCTION Purpose of the User Guide How the User Guide is organizedYOUR RESPONSIBILITY AS A USER PURPOSE OF THE USER GUIDEHOW THE USER GUIDE IS ORGANIZED READ THIS SO NO ONE GETS HURT DANGER Sharp bladesREAD THIS SO NO ONE GETS HURT WARNING Voltage HazardTwo electric switches make a contact between the side and the clear polycarbonate sliding blade observation windows such that the windows MUST BE CLOSED in order to enable the blade wheel to spin Isolate the equipment from HOW TO USE THE LOCKOUT DEVICEelectrical power WARNING Electrical hazardPage DESCRIPTION What is the SC-5 Sure Cut Knife Cutter Typical ApplicationsHow the SC-5Works SC-5 Features Specifications Optional Equipment Flywheel WHAT IS THEMechanical Features SC-5 SURE CUT?DESCRIPTION CONTINUEDWHAT IS THE SC-5 SURE CUT?Cutting from Below the Bushing Holder TYPICAL APPLICATIONSHOW THE SC-5 SURE CUT WORKS DESCRIPTION HOW THE SC-5 SURE CUT WORKSCONTINUED SC-5 FEATURESSPECIFICATIONS The SC-5 Sure Cut Servo Cutter featuresCustom Bushing Holder Sizes Available OPTIONAL EQUIPMENTSlide Base Blade WipeSpecial Paint Type or Color Discharge ConveyorIsolation Transformer Left to Right Machine OperationPage Installing the Cutter Blades Mounting the Cutter Bushings INSTALLATIONUnpacking the Boxes Preparing for Installation Positioning the SC-5 Sure Cut Connecting the Main Power Source Installing the EncoderCarefully uncrate the cutter and its compo- nents You are now ready to begin installationUNPACKING THE BOXES CAUTION Lifting1 You need these tools for installation PREPARING FOR INSTALLATIONCAUTION Lifting POSITIONING THE SERVO CUTTERDetermine the best distance from the belt puller to POSITIONING THE SERVO CUTTER Adjust the cutters floorlock/caster assemblyAlign the cutter with the extrusion line Measure the centerline height of the extrudate asWARNING Electrical hazard CONNECTING THE MAIN POWER SOURCECAUTION Handle with care INSTALLING THE ENCODERDANGER Sharp blades INSTALLING THE CUTTER BLADESInstalling the Cutter Blades TIP We recommend that you INSTALLING THE CUTTER BLADESCONTINUED 3-10 Installation of the bushing7 Tighten the two screws in the housing to lock in the bushings MOUNTING THE CUTTER BUSHINGSChecking the Alignment of bushing to blade Close the safety coverTurn on the Power Rotary main disconnect CHECKING THE ALIGNMENT OF THE BUSHINGSRepeatability Time CHECKING REPEATABILITY3-12 Type of CutterCheck that all wiring conforms to electrical TESTINGTESTING THE Make sure all components are installed accordingPage Offset Example Preventative Maintenance Power On Time The Cutter Control Before Starting Powering Up Main ScreenTotal Screen Batch Screen Length Screen Preset to Run Time Preset Maintenance Area Encoder Area Unit of Measure Scale Distance HomingFixed Function Keys at Bottom OPERATOR CONTROL FEATURESSoft Keys Numeric keysMake sure the E-Stop button is in the out, extended position POWERING UPMake sure that the Cut Enable is Off BEFORE STARTINGCONTINUED Power UpEdictVerSequence.-975.05Runtime.134POWERING UP MAIN SCREEN Active PresetParts1ENC00000Off.000in OPERATOR CONTROL INSTRUCTIONS MAIN SCREENTOTAL SCREEN Parts TotalSelectSELECTAreaExitPARTSScreenAREABatchCONTROL INSTRUCTIONS CONTROL INSTRUCTIONS TOTAL SCREENBATCH SCREEN Reset Softkey3CONTROL INSTRUCTIONS BATCH SCREEN CONTROL INSTRUCTIONS TOTAL SCREEN CONTINUEDBatch Select Area Screen PRESETExit000,000pcsBatch Preset Screen CONTROL INSTRUCTIONS BATCH SCREENEnter or Delete? Batch Pre-Alarm Preset ScreenCONTROL INSTRUCTIONS LENGTH SCREEN LENGTH SCREENCONTROL INSTRUCTIONS LENGTH SCREEN CONTROL INSTRUCTIONS PRESET TO RUN SCREENPRESETS TO RUN SCREEN 4-10CONTINUED CONTROL INSTRUCTIONS TIME SCREENTIME SCREEN CONTROL INSTRUCTIONS PRESET TO RUN SCREENHoldoff00000Exit.500sec CONTROL INSTRUCTIONS HOLD-OFF SCREEN4-12 HOLD-OFF TIME SCREENCONTROL INSTRUCTIONS HOLD-OFF SCREEN SPEED0750.0rpmCONTROL INSTRUCTIONS BLADE SPEED SCREEN BLADE SPEED SCREENCONTROL INSTRUCTIONS BLADE SPEED SCREEN CONTROL INSTRUCTIONS BLADE COUNT SCREEN4-14 BLADE COUNT SCREENSCREEN CONTROLINSTRUCTIONS BLADE COUNTReset Softkey3 CONTROL INSTRUCTIONS FUNCTION AREASCONTROL INSTRUCTIONS TEST 4-16On/Off Softkey1 Reset Softkey3CONTROL INSTRUCTIONS TEST CONTINUED4-18 CONTROL INSTRUCTIONS CUT MODEAREA MAINTMaint. AREASELECT.MENUAREAFactoryMin SoftkeyIS00000CURRENTMINTIME.150sec CONTROL INSTRUCTIONS MINIMUM MEASUREMENTFactory Softkey Maint. SoftkeyENTERPASSWORDCONTROL INSTRUCTIONS ENCODER AREA 4-20Change Softkey tion. INCORRECTCOUNTDIRECTIONISCONTROL INSTRUCTIONS ENCODER DIRECTION DIRECTION SOFTKEYINSTRUCTIONS UNIT SETTING THE SCALE FACTOR4-22 CONTROLNumeric keys CONTROL INSTRUCTIONS SCALE DISTANCEDISTANCE SOFTKEY ENTERDISTANCEPERPERNumeric keys CONTROL INSTRUCTIONS SCALE COUNTS4-24 COUNTS SOFTKEYHOME OFFSET SCREEN CONTROL INSTRUCTIONS HOMINGCONTROL INSTRUCTIONS HOME OFFSET HOMINGCONTROL INSTRUCTIONS HOME OFFSET CONTROL INSTRUCTIONS OFFSET EXAMPLE4-26 HOME OFFSET EXAMPLEInputsSELECTTimeP/MAREACycles CONTROL INSTRUCTIONS PREVENTIVE MAINTENANCEPREVENTIVE MAINTENANCE SOFTKEY 4-28 TIME SOFTKEYPOWERONExit00000.0HrsCONTROL INSTRUCTIONS POWER ON TIME Cycles SoftkeyMACH.CYCLES00000000ExitInsert a piece of extrudate through the cut- ter bushings SC-5 CUTTERCHECKING CUT QUALITY STARTING THEAdjust blade speed in all modes except Follower MAKING ADJUSTMENTS DURING OPERATIONIn Encoder and Follower modes, adjust the length In Flywheel mode, adjust blade speed1 Press Cut On/Off soft key to stop cutting soft key 4 Disconnect the power cord if it is equipped withSTOPPING THE WARNING Never stop the servo cut- ter by opening the knife guardPage Cleaning the Blade Tray Lubricating the Slide Rail System MAINTENANCEMaintenance Features Warnings and Cautions Maintenance Overview Preventative Maintenance Schedule Checking the BladesMAINTENANCE FEATURES WARNINGS AND CAUTIONS DANGER Sharp blades WARNINGS AND CAUTIONSLOCKOUT/TAGOUT WARNING Voltage HazardChecking cutter blades MAINTENANCE OVERVIEWPREVENTATIVE MAINTENANCE SCHEDULE DailyWeekly Cleaning the blade lubrication tray if the cutterthis option. See Cleaning the Blade Tray Clean the clear blade guard windowDANGER Sharp blades CHECKING BLADESCHECKING THE KNIFE GUARD INSPECTING CUTTER BUSHING SCREWSLUBRICATING THE SLIDE RAIL SYSTEM OPTIONAL CLEANING THE BLADE TRAY OPTIONALRemove the cutter bushings ADJUSTING THE PROXIMITY SWITCHESBe sure the main power is disconnected and the Check the depth of the proximity switchWARNING Electrical hazard CHECKING ELECTRICAL CONNECTIONS5-10 Main power safety disconnectCHECKING ELECTRICAL CONNECTIONS 3 Open the electrical enclosure5 Close the electrical enclosure door INSTALLATION OF B-LOC LOCKING ASSEMBLIES OVER SHAFT KEYWAYS INSTALLATION AND REMOVAL INSTRUCTIONS FORB-LOC LOCKING ASSEMBLY SERIES B112 INSTALLATIONAdjusting the Proximity Switches Checking the Encoder TROUBLESHOOTINGCause of a Problem Electrical Problems Product Quality Problems Replacing Safety and Proximity Switches Checking the Servo AmplifierWARNING Electrical hazard BEFORE BEGINNINGA FEW WORDS OF CAUTION TROUBLESHOOTING SC-5 SURE CUT Servo Knife CutterDANGER Sharp blades IDENTIFYING THE CAUSE OF A PROBLEMThe main problems you will see with the servo cutter are A FEW WORDS OF CAUTIONThe green start button does not illuminate when pressed ELECTRICAL PROBLEMSSymptom Possible cause SolutionGuard switch is bad Symptom Possible cause Solutionty switch failed or the switch if needed. connection to it is loose Master safetyThere is a problem with the home proximity switch There is a problem with the cutter controlThere is a problem with the servo amplifier There is a loose connec- tion There is an anti-jam cir- cuit signalThere is a communication Check for wiring for loosereducer assembly, Section Cutter mode selec- tion does not change cut modeThe blade is too thick PRODUCT QUALITY PROBLEMSHairs or strings Blade speed is too lowBurrs at cut site PROBLEMSPRODUCT QUALITYThe extrudate is too cold If using Nylon, it may be6-10 Cracks at cut siteFor rigid products the puller is too close to the cutter Cut is not square. The blade speed is too lowThe blade is misaligned The cutter bushings are not properly gapped The knife bevel is not symmetricCheck for loose or damaged wires REPLACING SAFETY AND PROXIMITY SWITCHESSafety Switch Proximity SwitchesDANGER Sharp blades 1 Open the flywheel clear guard windowADJUSTING THE PROXIMITY SWITCHES Check the encoder cable for damage. If neces Check the connector that attaches the cable toCHECKING THE ENCODER Check all connectionsCONTINUED Encoder Mounting and General InformationCHECKING THE ENCODER 1 Open the flywheel clear guard window CHECKING THE MOTOR/REDUCER ASSEMBLY6-16 TROUBLESHOOTING SC-5 SURE CUT Servo Knife Cutter Press the Cut On/Off button the cutter is activated TESTING REPEATABILITYPlace the cutter in any mode except follower modePage HOW TO CONTACT CUSTOMER SERVICE WE’RE HERE TO HELPFrom outside the United States, call APPENDIX A-1APPENDIX A-2 EQUIPMENT GUARANTEE PERFORMANCE WARRANTY WARRANTY LIMITATIONSAPPENDIX B-1 CUTTER BLADE SELECTION AND USEBlade materials CUTTER BLADE SELECTION AND USE Blade DesignB-2 APPENDIX APPENDIX B-3 Blade thicknessOptimizing blade speed Improving cut quality by adding heat to certain materialsCUTTER BLADE SELECTION AND USE Calculating Blade InterruptionB-4 APPENDIX CUTTER BLADE SELECTION AND USE APPENDIX B-5Part CONAIR CUTTER BLADESB-6 APPENDIX CONAIR CUTTER BLADESAPPENDIX C-1 ALL ABOUT CUTTER BUSHINGSCutter bushing bore size ALL ABOUT CUTTER BUSHINGS Cutter bushing bore surface qualityC-2 APPENDIX ALL ABOUT CUTTER BUSHINGS Cutter bushing shear surface qualityAPPENDIX C-3 ALL ABOUT CUTTER BUSHINGS Cutter bushing lengthCAUTION Blade hazard C-4 APPENDIXALL ABOUT CUTTER BUSHINGS Adjusting the cutter bushing gapAPPENDIX C-5 D-1 APPENDIX BLADE AND BUSHING LUBRICATIONDescription of the cutting process Friction and heat during cuttingBLADE AND BUSHING LUBRICATION Common cutting lubricantsLubrication systems APPENDIX D-2BLADE AND BUSHING LUBRICATION Benefits of using lubricantsD-3 APPENDIX Exit ENCODER MODE OPERATOR DISPLAY OVERVIEWEND SENSE MODE OPERATOR DISPLAY OVERVIEW FLYWHEEL MODE OPERATOR DISPLAY OVERVIEW TIMER MODE OPERATOR DISPLAY OVERVIEW FOLLOWER MODE OPERATOR DISPLAY OVERVIEW AUTO DEMAND MODE OPERATOR DISPLAY OVERVIEW MULTIBLE PRESETS ENCODER MODE EXAMPLE OPERATOR DISPLAY OVERVIEW FUNCTION AREA OPERATOR DISPLAY OVERVIEW accessed by pressing the menu buttonFUNCTION AREA OPERATOR DISPLAY OVERVIEW 12.000 in. EQUALS MAINTAINENCE AREA DISPLAY OVERVIEW