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Emerson B-106-300NH instruction manual World Class

Models: B-106-300NH

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Troubleshooting Specifications Install Quick Reference Chart Signal Wire Routing Probe Faults MPS Probe Wiring Warranty Maintenance System Configuration

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Instruction Manual

IB-106-300NH Rev. 4.2 July 2002

World Class 3000

iv	Rosemount Analytical Inc. A Division of Emerson Process Management

Page 13 Page 15

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Emerson B-106-300NH instruction manual World Class

Page 13 Page 15

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Contents

World Class Essential Instructions Summary Highlights of ChangesEffective May, 1999 Rev Effective November, 2001 Rev Appendix a Diffusion assembly illustrations, Figure A-13 and A-14 Effective January, 1995 Rev Appendix BEffective February, 1992 Rev Appendix D Effective June, 1994 Rev Appendix E Effective June, 1999 Rev Effective June, 1995 Rev Appendix JEffective April, 1995 Rev Page Table of Contents World Class List of Illustrations 12. IFT Interconnect Board Output Connections List of Tables Calibrate O2 Sub-Menu World Class Preface Definitions World Class Glossary of Terms Thermocouple Reference AirSemiautomatic Calibration Vee Deflector What YOU Need to Know Complete World Class 3000 System Quick Start Guide Use this Quick Start Guide if Quick Start Guide for IFT 3000 Systems Line Voltage Jumper Section Install Setting up the Analog Output Performing a Manual Semiautomatic Calibration Hart Communicator Fast KEY Sequences Technical Support Hotline Section Description and Specifications Component Checklist of Typical System Package Contents System Description System OverviewScope System Configuration System Features World Class Standard Options HPS World Class World Class Section Installation Oxygen Analyzer Probe Installation Probe Installation Sheet 1 Probe Installation Sheet 2 Probe Installation Sheet 3 Probe Installation Sheet 4 Probe Installation Sheet 5 Orienting the Optional Vee Deflector Service Required Reference Air Package Intelligent Field Transmitter IFT Installation Refer to -7for fuse locations and specifications Power Supply Board Jumper Configuration Signal Wire Routing IFT Power Supply Board Jumpers Wiring Layout for IFT Systems without HPS Analog Output Heater Power Supply InstallationOutput Jumper Condition during Microcontroller failure Jumper 10. IFT Microprocessor Board 11. Interconnect Board Jumper Configuration 13. Outline of Heater Power Supply Electrical Connections Refer to -17for fuse locations and specifications J8 + + CURRENT/VOLTAGE Selector Switch 15. Heater Power Supply Wiring Connections 17. Jumpers on HPS Mother Board Multiprobe Calibration GAS Sequencer Installation Gas Connections Refer to -20for fuse locations and specifications 19. MPS Gas Connections 20. MPS Probe Wiring World Class World Class Setting Calibration Parameters Section SetupConfiguring the Analog Output Overview Configuring the Relay Outputs Setting the O2 Alarm SetpointsConfiguring Efficiency Calculations System Calibration CalibrationAnalog Output Calibration Overview Calibration Methods Liquid Carbonic GAS Corp Specialty GAS Laboratories Scott Environmental TECHNOLOGY, INC. Scott Specialty Gases World Class Portable Rosemount Oxygen Calibration Gas Kit Fully Automatic Calibration Typical Automatic Calibration System Automatic Calibration Parameters Figure analog output Calibration Record For Rosemount Analytical In Situ O2 Probe World Class Section General User Interface GUI Operation Hart Communicator Interface Devices Deluxe Version IFT Displays and Controls Internal View External View Calibrate O2 Quick Reference ChartMENU, SUB-MENU, Help Or Parameter Name Message Probe Data Help KEY SUB-MENU Selection Parameter Description Calibrate O2 SUB-MENU Setup SUB-MENUProbe Data Sub-Menu Quick Reference Chart Sheet 1 Quick Reference Chart Sheet 2 Quick Reference Chart Sheet 3 Quick Reference Chart Sheet 4 Quick Reference Chart Sheet 5 Calibrate O2 Sub-Menu Display Description SUB-MENU Setup Setting SelectionSee Table Setup Sub-Menu SUB-MENU Selection Parameters Description Xfer Fnct Range Values Efficiency Constants Dual Range SetupNormal Range Values Constant United States Europe GAS OIL System Troubleshooting Section TroubleshootingSpecial Troubleshooting Notes IFT Status Codes Heater Problem Heater Troubleshooting Problem Status is LowO2 Cell mV = -127 mV Cell ProblemCell Troubleshooting Problem Status is ResHi or CalEr Cell mV = -20 to 120 mV normal Status is Res Hi Cell mV = -120 to 20 mV Faulty GUI or LDP IFT LED is Flashing IFT ProblemIFT Troubleshooting Problem Status is NoGas Cell mV is between -20 to 120 mV MPS ProblemMPS Troubleshooting Problem Status is ResHi or CalEr Cell mV is between -20 to 120 mV Performance Problem Process Response is Suspect Performance Problem Troubleshooting World Class Section Return of Material World Class Section Appendices Appendix a Oxygen Analyzer Probe General Figure A-2. Main Probe Components Table A-1. Specifications for Oxygen Analyzing Equipment.1 Probe Tube Assembly Probe Assembly ExteriorCell and Flange Assembly Snubber Diffusion Assembly Inner Probe Assembly Cell General Probe Junction BOX Cable AssemblyAbrasive Shield Assembly Probe Options View a Figure A-8. Ceramic Diffusion/Dust Seal Assembly Ceramic Diffusion Assembly Snubber Diffusion/Dust Seal Assembly Probe Mounting Jacket Options Figure A-15. Bypass Probe Option Sheet 1 Figure A-15. Bypass Probe Option Sheet 2 Extended Temperature By-Pass Arrangements 2400F 1300C Group Code Description Probe Faults Probe TroubleshootingProbe Troubleshooting Table A-2. Fault Finding Symptom Check Remedy World Class Figure A-16. Flowchart of Probe Related Problems, #1 Figure A-17. Flowchart of Probe Related Problems, #2 Probe Recalibration Service and Normal MaintenanceCell Replacement Figure A-18. Cell Wiring Connection General Element ReplacementOptional Ceramic Diffusion World Class Replacement of Contact Thermocouple Assembly Figure A-21. Probe Junction Box Mechanical Connections Contact Heater Screws Not Shown Thermocoupler World Class Figure A-24. Oxygen Analyzer Probe, Cross-Sectional View Figure A-25. High Temperature Corrosive Environment Kit Replacement Parts Figure A-7 3D39003G01 Abrasive Shield Assembly, 3 ft 0.9 m Figure A-9 3535B63G01 Flame Arrestor Diffuser Dust Seal World Class Front Theory of Operation HPS 3000 Troubleshooting Symptom Figure B-4. HPS Troubleshooting Flowchart, #1 Figure B-5. HPS Troubleshooting Flowchart, #2 Figure B-6. HPS Troubleshooting Flowchart, #3 Service and Normal Maintenance Daughter Board Replacement Figure B-7. Heater Power Supply, Exploded View Replacement Parts World Class Figure D-1. MPS 3000 Multiprobe Calibration Gas Sequencer Nema 4X IP56 Figure D-3. Typical Automatic Calibration System Bebco Model Z-PURGE Rear View Supplied Line Customer MPS 3000 Troubleshooting Figure D-5. MPS Troubleshooting Flowchart Solenoid Valve Replacement 4543 Pressure Regulator Maintenance Flowmeter Adjustments Index No World Class Interconnect Board Power Supply BoardMicroprocessor Board GUI/LED Display Board Optional Purge optional Table E-1. Specifications for Intelligent Field TransmitterHeater optional Theory of Operation Heater Power Supply Optional IFT Probe Microprocessor Status LED IFT 3000 TroubleshootingIFT Troubleshooting Equipment Status LCD Displays Figure E-3. IFT Troubleshooting Flowchart, #1 Symptom Microprocessor Board LED is Steady on Figure E-4. IFT Troubleshooting Flowchart, #2 Table E-2. GUI Equipped IFT Fault Finding Symptom Component Failure Fuse Replacement Transformer Replacement Figure E-6. Intelligent Field Transmitter, Exploded View Power Supply Board Replacement Microprocessor Board Interconnect Board Replacement GUI Assembly Replacement Heater / FAN / Thermoswitch Replacement World Class Figure E-8. IFT with Heater Option Figure and Index No Part Number Description World Class Figure J-1. Typical Hart Communicator Package, Model 275D9E Specifications Hart Communicator Signal Line Connections Method 1, For Load Resistance 250 Ohms Hart Communicator PC Connections Microprocessor Menu Tree for Hart Communicator OperationOFF-LINE and ON-LINE Operations World Class 3000 IFT Applications Figure J-4. Menu Tree for IFT 3000 Applications Sheet 1 Figure J-4.Menu Tree for IFT 3000 Applications Sheet 2 Figure J-4.Menu Tree for IFT 3000 Applications Sheet 3 Troubleshooting Flowchart Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 1 Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 2 Returning Equipment to the Factory World Class Section Index World Class Rosemount Warranty World Class 3000 Probe HPS Serial No Order No IFT MPS

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