Instruction Manual

Appendix A Rev. 3.8 July 2002

World Class 3000

PROBE TROUBLESHOOTING

A-7 OVERVIEW

The probe troubleshooting section describes how to identify and isolate faults which may de- velop in the probe assembly.

Install all protective equipment and safety ground leads after trouble- shooting. Failure to replace covers and ground leads could result in seri- ous injury or death.

A-8 PROBE TROUBLESHOOTING

a.Probe Faults

Listed below are the four symptoms of probe failure.

1.The system does not respond to changes in the oxygen concentration.

2.The system responds to oxygen changes but does not give the correct indication.

3.The system does not give an accept- able indication of the value of the oxy- gen calibration gas being applied during calibration.

4.The system takes a long time to return to the flue gas value after the calibra- tion gas is turned off.

b.Table A-2provides a guide to fault finding for the above symptoms.

c.Figure A-16and Figure A-17provide an al- ternate approach to finding probe related problems.

Table A-2. Fault Finding

Symptom

Check

Fault

Remedy

 

 

 

 

1. No response to oxy-

 

 

 

gen concentration

 

 

 

change when:

 

 

 

Heater is cold and TC

Thermocouple continuity

Thermocouple failure

Replace thermocouple

mV output is less than

 

 

or return probe to

set point

 

 

Rosemount.

 

Heater cold resistance to

Heater failure

Replace heater or return

 

be 11 ohm to 14 ohm

 

probe to Rosemount.

 

Triac O/P to heater

Failure of electronics

Check HPS and electron-

 

 

 

ics package.

Heater is hot and T/C

Recorder chart

Recorder failure

See Recorder Instruction

mV output is at set

 

 

Manual.

point ±0.2 mV

 

 

 

Cell mV input to electron- ics and cell mV at probe junction box

No cell mV at probe when calibration gas applied

Probe cell mV OK but no input to electronics

Cell mV satisfactory both at probe junction box and input to electronics - fail- ure of electronics

Replace cell or return probe to Rosemount.

Check out cable connection.

Check electronics package.

A-12 Appendices

Rosemount Analytical Inc. A Division of Emerson Process Management

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Emerson B-106-300NH instruction manual Probe Troubleshooting, Probe Faults, Table A-2. Fault Finding Symptom Check Remedy