World Class
Essential Instructions
Effective November, 2001 Rev
Highlights of Changes
Effective May, 1999 Rev
Summary
Appendix a
Diffusion assembly illustrations, Figure A-13 and A-14
Effective January, 1995 Rev
Appendix B
Effective February, 1992 Rev
Effective June, 1994 Rev
Appendix D
Effective June, 1999 Rev
Appendix E
Effective June, 1995 Rev
Appendix J
Effective April, 1995 Rev
Page
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Table of Contents
12. IFT Interconnect Board Output Connections
List of Illustrations
Calibrate O2 Sub-Menu
List of Tables
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Definitions
Preface
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Glossary of Terms
Vee Deflector
Reference Air
Semiautomatic Calibration
Thermocouple
Complete World Class 3000 System
What YOU Need to Know
Use this Quick Start Guide if
Quick Start Guide
Quick Start Guide for IFT 3000 Systems
Line Voltage Jumper Section Install
Performing a Manual Semiautomatic Calibration
Setting up the Analog Output
Technical Support Hotline
Hart Communicator Fast KEY Sequences
Component Checklist of Typical System Package Contents
Section Description and Specifications
System Description
System Overview
Scope
System Features
System Configuration
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Options
Standard
HPS
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Oxygen Analyzer Probe Installation
Section Installation
Probe Installation Sheet 1
Probe Installation Sheet 2
Probe Installation Sheet 3
Probe Installation Sheet 4
Probe Installation Sheet 5
Orienting the Optional Vee Deflector
Reference Air Package
Service Required
Refer to -7for fuse locations and specifications
Intelligent Field Transmitter IFT Installation
Power Supply Board Jumper Configuration
Signal Wire Routing
IFT Power Supply Board Jumpers
Wiring Layout for IFT Systems without HPS
Condition during Microcontroller failure Jumper
Heater Power Supply Installation
Output Jumper
Analog Output
10. IFT Microprocessor Board
11. Interconnect Board Jumper Configuration
Refer to -17for fuse locations and specifications
13. Outline of Heater Power Supply Electrical Connections
J8 + +
CURRENT/VOLTAGE Selector Switch
15. Heater Power Supply Wiring Connections
17. Jumpers on HPS Mother Board
Gas Connections
Multiprobe Calibration GAS Sequencer Installation
19. MPS Gas Connections
Refer to -20for fuse locations and specifications
20. MPS Probe Wiring
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Overview
Section Setup
Configuring the Analog Output
Setting Calibration Parameters
Configuring the Relay Outputs
Setting the O2 Alarm Setpoints
Configuring Efficiency Calculations
Overview
Calibration
Analog Output Calibration
System Calibration
Liquid Carbonic GAS Corp Specialty GAS Laboratories
Calibration Methods
Scott Environmental TECHNOLOGY, INC. Scott Specialty Gases
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Portable Rosemount Oxygen Calibration Gas Kit
Fully Automatic Calibration
Typical Automatic Calibration System
Figure analog output
Automatic Calibration Parameters
Calibration Record For Rosemount Analytical In Situ O2 Probe
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Hart Communicator Interface Devices
Section General User Interface GUI Operation
Internal View External View
Deluxe Version IFT Displays and Controls
Help KEY
Quick Reference Chart
MENU, SUB-MENU, Help Or Parameter Name Message Probe Data
Calibrate O2
SUB-MENU Selection Parameter Description
Calibrate O2 SUB-MENU Setup SUB-MENU
Probe Data Sub-Menu
Quick Reference Chart Sheet 1
Quick Reference Chart Sheet 2
Quick Reference Chart Sheet 3
Quick Reference Chart Sheet 4
Quick Reference Chart Sheet 5
Calibrate O2 Sub-Menu
Display Description
SUB-MENU Setup Setting Selection
See Table
SUB-MENU Selection Parameters Description
Setup Sub-Menu
Range Values
Xfer Fnct
Constant United States Europe GAS OIL
Dual Range Setup
Normal Range Values
Efficiency Constants
System Troubleshooting
Section Troubleshooting
Special Troubleshooting Notes
IFT Status Codes
Heater Problem
Heater Troubleshooting Problem
Status is ResHi or CalEr Cell mV = -20 to 120 mV normal
Cell Problem
Cell Troubleshooting Problem
Status is LowO2 Cell mV = -127 mV
Status is Res Hi Cell mV = -120 to 20 mV
Faulty GUI or LDP IFT LED is Flashing
IFT Problem
IFT Troubleshooting Problem
Status is ResHi or CalEr Cell mV is between -20 to 120 mV
MPS Problem
MPS Troubleshooting Problem
Status is NoGas Cell mV is between -20 to 120 mV
Performance Problem Troubleshooting
Performance Problem Process Response is Suspect
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Section Return of Material
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Section Appendices
Appendix a
Figure A-2. Main Probe Components
Oxygen Analyzer Probe General
Table A-1. Specifications for Oxygen Analyzing Equipment.1
Snubber Diffusion Assembly
Probe Assembly Exterior
Cell and Flange Assembly
Probe Tube Assembly
Cell General
Inner Probe Assembly
Probe Options
Cable Assembly
Abrasive Shield Assembly
Probe Junction BOX
View a
Ceramic Diffusion Assembly
Figure A-8. Ceramic Diffusion/Dust Seal Assembly
Probe Mounting Jacket Options
Snubber Diffusion/Dust Seal Assembly
Figure A-15. Bypass Probe Option Sheet 1
Figure A-15. Bypass Probe Option Sheet 2
Group Code Description
Extended Temperature By-Pass Arrangements 2400F 1300C
Table A-2. Fault Finding Symptom Check Remedy
Probe Troubleshooting
Probe Troubleshooting
Probe Faults
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Figure A-16. Flowchart of Probe Related Problems, #1
Figure A-17. Flowchart of Probe Related Problems, #2
Probe Recalibration
Service and Normal Maintenance
Cell Replacement
Figure A-18. Cell Wiring Connection
General
Element Replacement
Optional Ceramic Diffusion
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Figure A-21. Probe Junction Box Mechanical Connections
Replacement of Contact Thermocouple Assembly
Contact Heater Screws Not Shown Thermocoupler
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Figure A-24. Oxygen Analyzer Probe, Cross-Sectional View
Figure A-25. High Temperature Corrosive Environment Kit
Figure A-7 3D39003G01 Abrasive Shield Assembly, 3 ft 0.9 m
Replacement Parts
Figure A-9 3535B63G01 Flame Arrestor Diffuser Dust Seal
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Front
Theory of Operation
HPS 3000 Troubleshooting
Figure B-4. HPS Troubleshooting Flowchart, #1
Symptom
Figure B-5. HPS Troubleshooting Flowchart, #2
Figure B-6. HPS Troubleshooting Flowchart, #3
Service and Normal Maintenance
Daughter Board Replacement
Figure B-7. Heater Power Supply, Exploded View
Replacement Parts
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Figure D-1. MPS 3000 Multiprobe Calibration Gas Sequencer
Nema 4X IP56
Figure D-3. Typical Automatic Calibration System
Supplied Line Customer
Bebco Model Z-PURGE Rear View
MPS 3000 Troubleshooting
Figure D-5. MPS Troubleshooting Flowchart
Solenoid Valve Replacement
4543
Pressure Regulator Maintenance
Flowmeter Adjustments
Index No
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GUI/LED Display Board Optional
Power Supply Board
Microprocessor Board
Interconnect Board
Theory of Operation
Table E-1. Specifications for Intelligent Field Transmitter
Heater optional
Purge optional
Probe
Heater Power Supply Optional IFT
Equipment Status LCD Displays
IFT 3000 Troubleshooting
IFT Troubleshooting
Microprocessor Status LED
Figure E-3. IFT Troubleshooting Flowchart, #1
Figure E-4. IFT Troubleshooting Flowchart, #2
Symptom Microprocessor Board LED is Steady on
Symptom Component Failure
Table E-2. GUI Equipped IFT Fault Finding
Transformer Replacement
Fuse Replacement
Figure E-6. Intelligent Field Transmitter, Exploded View
Power Supply Board Replacement
Microprocessor Board Interconnect Board Replacement
Heater / FAN / Thermoswitch Replacement
GUI Assembly Replacement
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Figure E-8. IFT with Heater Option
Part Number Description
Figure and Index No
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Figure J-1. Typical Hart Communicator Package, Model 275D9E
Specifications
Method 1, For Load Resistance 250 Ohms
Hart Communicator Signal Line Connections
Hart Communicator PC Connections
Microprocessor
World Class 3000 IFT Applications
Operation
OFF-LINE and ON-LINE Operations
Menu Tree for Hart Communicator
Figure J-4. Menu Tree for IFT 3000 Applications Sheet 1
Figure J-4.Menu Tree for IFT 3000 Applications Sheet 2
Figure J-4.Menu Tree for IFT 3000 Applications Sheet 3
Troubleshooting Flowchart
Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 1
Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 2
Returning Equipment to the Factory
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Section Index
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Rosemount Warranty
World Class 3000 Probe HPS Serial No Order No IFT MPS
