World Class
Essential Instructions
Highlights of Changes
Effective May, 1999 Rev
Summary
Effective November, 2001 Rev
Appendix a
Diffusion assembly illustrations, Figure A-13 and A-14
Effective January, 1995 Rev
Appendix B
Effective February, 1992 Rev
Appendix D
Effective June, 1994 Rev
Appendix E
Effective June, 1999 Rev
Effective June, 1995 Rev
Appendix J
Effective April, 1995 Rev
Page
Table of Contents
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List of Illustrations
12. IFT Interconnect Board Output Connections
List of Tables
Calibrate O2 Sub-Menu
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Preface
Definitions
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Glossary of Terms
Reference Air
Semiautomatic Calibration
Thermocouple
Vee Deflector
What YOU Need to Know
Complete World Class 3000 System
Quick Start Guide
Use this Quick Start Guide if
Quick Start Guide for IFT 3000 Systems
Line Voltage Jumper Section Install
Setting up the Analog Output
Performing a Manual Semiautomatic Calibration
Hart Communicator Fast KEY Sequences
Technical Support Hotline
Section Description and Specifications
Component Checklist of Typical System Package Contents
System Description
System Overview
Scope
System Configuration
System Features
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Standard
Options
HPS
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Section Installation
Oxygen Analyzer Probe Installation
Probe Installation Sheet 1
Probe Installation Sheet 2
Probe Installation Sheet 3
Probe Installation Sheet 4
Probe Installation Sheet 5
Orienting the Optional Vee Deflector
Service Required
Reference Air Package
Intelligent Field Transmitter IFT Installation
Refer to -7for fuse locations and specifications
Power Supply Board Jumper Configuration
Signal Wire Routing
IFT Power Supply Board Jumpers
Wiring Layout for IFT Systems without HPS
Heater Power Supply Installation
Output Jumper
Analog Output
Condition during Microcontroller failure Jumper
10. IFT Microprocessor Board
11. Interconnect Board Jumper Configuration
13. Outline of Heater Power Supply Electrical Connections
Refer to -17for fuse locations and specifications
J8 + +
CURRENT/VOLTAGE Selector Switch
15. Heater Power Supply Wiring Connections
17. Jumpers on HPS Mother Board
Multiprobe Calibration GAS Sequencer Installation
Gas Connections
Refer to -20for fuse locations and specifications
19. MPS Gas Connections
20. MPS Probe Wiring
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Section Setup
Configuring the Analog Output
Setting Calibration Parameters
Overview
Configuring the Relay Outputs
Setting the O2 Alarm Setpoints
Configuring Efficiency Calculations
Calibration
Analog Output Calibration
System Calibration
Overview
Calibration Methods
Liquid Carbonic GAS Corp Specialty GAS Laboratories
Scott Environmental TECHNOLOGY, INC. Scott Specialty Gases
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Portable Rosemount Oxygen Calibration Gas Kit
Fully Automatic Calibration
Typical Automatic Calibration System
Automatic Calibration Parameters
Figure analog output
Calibration Record For Rosemount Analytical In Situ O2 Probe
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Section General User Interface GUI Operation
Hart Communicator Interface Devices
Deluxe Version IFT Displays and Controls
Internal View External View
Quick Reference Chart
MENU, SUB-MENU, Help Or Parameter Name Message Probe Data
Calibrate O2
Help KEY
SUB-MENU Selection Parameter Description
Calibrate O2 SUB-MENU Setup SUB-MENU
Probe Data Sub-Menu
Quick Reference Chart Sheet 1
Quick Reference Chart Sheet 2
Quick Reference Chart Sheet 3
Quick Reference Chart Sheet 4
Quick Reference Chart Sheet 5
Calibrate O2 Sub-Menu
Display Description
SUB-MENU Setup Setting Selection
See Table
Setup Sub-Menu
SUB-MENU Selection Parameters Description
Xfer Fnct
Range Values
Dual Range Setup
Normal Range Values
Efficiency Constants
Constant United States Europe GAS OIL
System Troubleshooting
Section Troubleshooting
Special Troubleshooting Notes
IFT Status Codes
Heater Problem
Heater Troubleshooting Problem
Cell Problem
Cell Troubleshooting Problem
Status is LowO2 Cell mV = -127 mV
Status is ResHi or CalEr Cell mV = -20 to 120 mV normal
Status is Res Hi Cell mV = -120 to 20 mV
Faulty GUI or LDP IFT LED is Flashing
IFT Problem
IFT Troubleshooting Problem
MPS Problem
MPS Troubleshooting Problem
Status is NoGas Cell mV is between -20 to 120 mV
Status is ResHi or CalEr Cell mV is between -20 to 120 mV
Performance Problem Process Response is Suspect
Performance Problem Troubleshooting
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Section Return of Material
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Section Appendices
Appendix a
Oxygen Analyzer Probe General
Figure A-2. Main Probe Components
Table A-1. Specifications for Oxygen Analyzing Equipment.1
Probe Assembly Exterior
Cell and Flange Assembly
Probe Tube Assembly
Snubber Diffusion Assembly
Inner Probe Assembly
Cell General
Cable Assembly
Abrasive Shield Assembly
Probe Junction BOX
Probe Options
View a
Figure A-8. Ceramic Diffusion/Dust Seal Assembly
Ceramic Diffusion Assembly
Snubber Diffusion/Dust Seal Assembly
Probe Mounting Jacket Options
Figure A-15. Bypass Probe Option Sheet 1
Figure A-15. Bypass Probe Option Sheet 2
Extended Temperature By-Pass Arrangements 2400F 1300C
Group Code Description
Probe Troubleshooting
Probe Troubleshooting
Probe Faults
Table A-2. Fault Finding Symptom Check Remedy
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Figure A-16. Flowchart of Probe Related Problems, #1
Figure A-17. Flowchart of Probe Related Problems, #2
Probe Recalibration
Service and Normal Maintenance
Cell Replacement
Figure A-18. Cell Wiring Connection
General
Element Replacement
Optional Ceramic Diffusion
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Replacement of Contact Thermocouple Assembly
Figure A-21. Probe Junction Box Mechanical Connections
Contact Heater Screws Not Shown Thermocoupler
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Figure A-24. Oxygen Analyzer Probe, Cross-Sectional View
Figure A-25. High Temperature Corrosive Environment Kit
Replacement Parts
Figure A-7 3D39003G01 Abrasive Shield Assembly, 3 ft 0.9 m
Figure A-9 3535B63G01 Flame Arrestor Diffuser Dust Seal
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Front
Theory of Operation
HPS 3000 Troubleshooting
Symptom
Figure B-4. HPS Troubleshooting Flowchart, #1
Figure B-5. HPS Troubleshooting Flowchart, #2
Figure B-6. HPS Troubleshooting Flowchart, #3
Service and Normal Maintenance
Daughter Board Replacement
Figure B-7. Heater Power Supply, Exploded View
Replacement Parts
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Figure D-1. MPS 3000 Multiprobe Calibration Gas Sequencer
Nema 4X IP56
Figure D-3. Typical Automatic Calibration System
Bebco Model Z-PURGE Rear View
Supplied Line Customer
MPS 3000 Troubleshooting
Figure D-5. MPS Troubleshooting Flowchart
Solenoid Valve Replacement
4543
Pressure Regulator Maintenance
Flowmeter Adjustments
Index No
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Power Supply Board
Microprocessor Board
Interconnect Board
GUI/LED Display Board Optional
Table E-1. Specifications for Intelligent Field Transmitter
Heater optional
Purge optional
Theory of Operation
Heater Power Supply Optional IFT
Probe
IFT 3000 Troubleshooting
IFT Troubleshooting
Microprocessor Status LED
Equipment Status LCD Displays
Figure E-3. IFT Troubleshooting Flowchart, #1
Symptom Microprocessor Board LED is Steady on
Figure E-4. IFT Troubleshooting Flowchart, #2
Table E-2. GUI Equipped IFT Fault Finding
Symptom Component Failure
Fuse Replacement
Transformer Replacement
Figure E-6. Intelligent Field Transmitter, Exploded View
Power Supply Board Replacement
Microprocessor Board Interconnect Board Replacement
GUI Assembly Replacement
Heater / FAN / Thermoswitch Replacement
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Figure E-8. IFT with Heater Option
Figure and Index No
Part Number Description
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Figure J-1. Typical Hart Communicator Package, Model 275D9E
Specifications
Hart Communicator Signal Line Connections
Method 1, For Load Resistance 250 Ohms
Hart Communicator PC Connections
Microprocessor
Operation
OFF-LINE and ON-LINE Operations
Menu Tree for Hart Communicator
World Class 3000 IFT Applications
Figure J-4. Menu Tree for IFT 3000 Applications Sheet 1
Figure J-4.Menu Tree for IFT 3000 Applications Sheet 2
Figure J-4.Menu Tree for IFT 3000 Applications Sheet 3
Troubleshooting Flowchart
Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 1
Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 2
Returning Equipment to the Factory
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Section Index
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Rosemount Warranty
World Class 3000 Probe HPS Serial No Order No IFT MPS
FUSES