Emerson Process Management IM-106-910Xi Appendix A XPS Information

Instruction Manual

IM-106-910Xi, Original Issue

November 2010 Xi Advanced Electronics

http://www.raihome.com

Appendix A XPS Information

XPS Equipment Description . . . . . . . . . . . . . . . . . . . . . . .page A-1

Remote XPS for 44V Probes - 6A00358G01 . . . . . . . . . . . page A-1

Remote XPS for 115V Probes - 6A00358G03 . . . . . . . . . . page A-2

Integral XPS 6A00365G01 with Xi (for 44V Probes) . . . . . page A-3

Other XPS Uses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-3

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-10

Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . .page A-10

XPS EQUIPMENT

DESCRIPTION The XPS is primarily an interfacing electronics box installed between an

O2 Probe and the Xi electronics. There are three variants of the XPS

electronics box, each with specific functions.

1. Remote XPS - 6A00358G01 for 44V Probes

2. Remote XPS - 6A00358G03 for 115V Probes

3. Integral XPS - 6A00365G01 for 44V Probes

Remote XPS for 44V

Probes - 6A00358G01 This version of the XPS is for use with Westinghouse/Rosemount Analytical

World Class probes that use a 44 volt heater, and when the O2 Probe uses a

120/240V, 50/60Hz power source. The 6A00358G01 version contains

electronics to receive and process multiple raw signals from the probe.

Signal wires between the O2 Probe and the G01 version XPS include the

following:

1. Thermocouple - 2 conductors (type K lead wire)

2. Sensing Cell - 2 conductors

3. Heater - 3 conductors

4. Shield

This version of the XPS provides for probe heater control and signal

conditioning. The signal conditioning electronics result in a linear 4-20 mA

%O2 signal.

No operator interface is included. Thereby, the 4-20 mA signal typically goes

to a Xi Advanced electronics unit. Alternately, a handheld HART 375/475

Field Communicator can be used as the operator interface. However, the Xi

or the field communicator must be the dedicated communication device. The

Xi and the field communicator cannot be used at the same time.

For heater control the G01 version of the XPS includes a transformer. The

transformer converts 120/240V AC input power to the 44V AC heater voltage

used in the Westinghouse/Rosemount Analytical World Class probe.

Contents

Main Page Table of Contents SECTION 3 Configuration of Xi Electronics SECTION 4 Startup and Operation SECTION 5 Troubleshooting Page Page Xi Advanced Electronics for Zirconium Oxide Flue Gas O Probes ESSENTIAL INSTRUCTIONS Page Section i Introduction PREFACE DEFINITIONS SYMBOLS OVERVIEW Page Page Section 1 Description and Specifications COMPONENT CHECKLIST SYSTEM OVERVIEW Scope Page Instruction Manual System Configurations Automatic Calibration Communication Options Page SPECIFICATIONS Table 1-1. Product Matrix, Xi Advanced Electronics November 2010 Table 1-2. Product Matrix, O Autocalibration Accessories Table 1-3. Calibration Gases Section 2 Installation Page Page Page Instruction Manual ELECTRICAL INSTALLATION Xi Advanced Electronics Page Instruction Manual Optional Flame Safety Interlock Traditional Architecture Cable Connections Page Page Page Section 3 Configuration of Xi Electronics VERIFY INSTALLATION Xi Configuration SET TEST GAS VALUES Instruction Manual ALARM RELAY OUTPUT CONFIGURATION ANALOG OUTPUT CONFIGURATION Instruction Manual AUTOCALIBRATION SETUP OPTIONAL ADVANCED FEATURES INSIDE THE Xi Extended Process Temperature Range to 800 F) C (1472 Instruction Manual Stoichiometer Programmable Reference Page Section 4 Startup and Operation OVERVIEW STARTUP Operation via Xi Startup Display Xi Controls Error Conditions Instruction Manual Password Protection Page Page Page Instruction Manual SYSTEM PARAMETER DESCRIPTIONS PROBE PARAMETER DESCRIPTIONS Page OPERATION VIA HART/AMS Field Communicator Signal Line Connections Page Page Page CALIBRATION - GENERAL CALIBRATION Calibration with Xi Instruction Manual Calibration with Xi and Field Communicator D/A TRIM D/A Trim with Xi Section 5 Troubleshooting OVERVIEW OF OPERATING PRINCIPLES Page Instruction Manual Electrical Noise ALARM INDICATIONS Electrostatic Discharge IDENTIFYING AND CORRECTING FAULT INDICATIONS CALIBRATION PASSES, BUT STILL READS INCORRECTLY Still Appears To Read Low". No or improper reference air supplied. Instruction Manual Probe Passes Calibration, O Still Reads High Probe Passes Calibration, O2 Still Reads Low How do I detect a plugged diffuser? Can I calibrate a badly plugged diffuser? Calibration Record For Rosemount Analytical In Situ O Probe Page Section 6 Maintenance and Service OVERVIEW MAINTENANCE INTERVALS CALIBRATION Automatic Calibration Manual Calibration REPLACEMENT PARTS Page I/O Board Replacement Page Page Page AC Relay Board Page Page Instruction Manual Power Supply Board Xi Front Panel Page DR Board Replacement Page Page Section 7 Replacement Parts Xi Electronics Calibration Components Section 8 Optional Accessories HART HANDHELD 375/475 FIELD COMMUNICATOR Page Page Page Page Page Appendix A XPS Information XPS EQUIPMENT DESCRIPTION Remote XPS for 44V Probes - 6A00358G01 Page Page Page Page Page Page Page Page SPECIFICATIONS RECOMMENDED SPARE PARTS Page SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS DLEIT VIGTIGT Page BELANGRIJK WICHTIG OLULINE TEAVE TRKE IMPORTANT FONTOS Page SVARBU SVARGI IMPORTANTI STRUZZJONIJIET TAS-SIGURT GALL-WIRING U L-INSTALLAZZJONI TAT-TAGMIR VIKTIG WANE! Page DLEIT POMEMBNO Page VIKTIGT Page Appendix C Return of Material RETURNING MATERIAL Page Index A B C D Page WARRANTY Xi Advanced Electronics Part no.____________ Serial no.____________ Order no.____________