RESTRICTED USE ONLYFargo Electronics, Inc.

Replacing the HDP 800 Series Ribbon Hub ______________________________ 294

Replacing the HDP 800 Series Ribbon Take up Roller Hubs _________________ 313

Replacing the HDP 800 Series Film Supply Hub __________________________ 315

Replacing the Headlift Sensor Assembly (D840983) _______________________ 322

Transfer Station Components Replacements ________________________________ 323

Replacing the Film Drive O-Rings (140212)______________________________ 323

Replacing the Film Drive Encoder Wheel - 2 (810492) _____________________ 324

Replacing the Stepper Motor Assembly (840123)__________________________ 325

Replacing the Supply Encoder Sensor Assembly (840135) __________________ 326

Replacing the Lamination Take-Up Encoder Sensor Assembly (840136) _______ 327

Replacing the Lower Film Sensor Assembly (840199) ______________________ 328

Replacing the Upper Film Sensor Assembly (D841023)_____________________ 329

Replacing the Print Platen Roller (D840811) _____________________________ 330

Replacing the Transfer Peel Off Bar Assembly (D840698) __________________ 331

Replacing the Transfer Station Assembly (D841083) _______________________ 332

Replacing the Lamination Assembly (D841085)___________________________ 334

Replacing the Transfer Lift Sensor (A000126) ____________________________ 336

Replacing the Transfer Lift Motor (D840173)_____________________________ 337

Base Module Components Replacements __________________________________ 338

Replacing the Drive Belt – Platen Roller to Card Feed Roller (220071)_________ 338

Replacing the Drive Belt – Card Feed Roller to Card Feed Roller (220082) _____ 339

Replacing the Stepper Motor Assembly (D841045) ________________________ 340

Replacing the Pinch Roller Spring Plate-Front Input Side (D840865) __________ 341

Replacing the Pinch Roller Spring Plate-Front Output Side (D840865) _________ 342

Replacing the Pinch Roller Spring Plate-Back Input Side (D840865) __________ 343

Replacing the Pinch Roller Spring Plate-Back Output Side (D840865) _________ 344

Replacing the Drive Pulley - Back - 2 (D850190)__________________________ 345

Replacing the Gear - Card Transport - 2 (760330) _________________________ 346

Replacing the Compound Gear (D841032) _______________________________ 347

Replacing the Base Module (D841082)__________________________________ 348

Card Input Hopper Components Replacements______________________________ 350

Replacing the Input Hopper (D841087)__________________________________ 350

Replacing the Separator Adjustment Assembly (D840995) __________________ 351

Replacing the Flipper Table Sensor Board Assembly (140407) _______________ 352

Replacing the Card Low Sensor Board Assembly (140407) __________________ 353

Replacing the Cleaning Roller Drive Idler Gear - 2 (760401)_________________ 354

Replacing the Card Feed Gear - 3 (810271) on the Flipper Table Encoder Feed Motor (E000062)_________________________________________________________ 355

Replacing the Card Feed Shaft Gear on the Cleaning Roller Assembly (810271) _ 356 Replacing the Feed/Encoding Motor Assembly (E000062) __________________ 357

Replacing the Cleaning Roller Assembly (840102)_________________________ 358

Replacing the Flipper Table Position Motor (840124) ______________________ 359

Replacing the Card Feed Motor Assembly (D841105) ______________________ 360

Replacing the Flipper Table Card Sensor Assembly (D840625)_______________ 361

Replacing the Card Feed Sensor (D840624) ______________________________ 362

Replacing the Magnetic Encoder Head (840104) __________________________ 363

HDP￿ 800 Series Card Printer/Encoders Service Manual (Rev. 5.0)

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FARGO electronic HDP820 service manual Restricted USE ONLYFargo Electronics, Inc

HDP820 specifications

The FARGO electronic HDP820 is a high-definition printer particularly renowned for its advanced technologies and exceptional performance in producing high-quality ID cards and badges. This printer is designed to meet the demands of organizations requiring efficient and reliable card personalization.

One of the key features of the HDP820 is its retransfer technology. Unlike traditional direct-to-card printers, the HDP820 utilizes a unique process where the image is first printed onto a transfer film, which is then heat-transferred onto the card surface. This method allows for sharp, vibrant images and ensures that the entire card surface can be printed, including the edges, without any white borders. The resulting cards are both durable and visually striking, making them ideal for identification, access control, and other security purposes.

The HDP820 also boasts a high speed and high volume output. It is capable of producing up to 120 cards per hour, significantly speeding up the card production process for large organizations. This efficiency is further enhanced by its dual-sided printing capability, allowing for the simultaneous printing on both sides of the card without sacrificing speed.

Another notable feature is the printer's versatility. The HDP820 supports a wide range of card types, including PVC, composite PVC, and even smart cards. This flexibility enables organizations to utilize the printer for various applications, from employee badges to member cards and more.

Security features are also integrated into the HDP820. The printer supports advanced encryption and data protection protocols, ensuring that sensitive information printed on cards remains secure. This is critical for businesses handling confidential information, as well as for government entities dealing with security assets.

Additionally, the HDP820 is equipped with a user-friendly interface. The printer includes an LCD display that allows users to monitor the printing process, check status updates, and troubleshoot any issues that may arise. This accessibility makes it easier for operators to maintain the printer and ensures smooth operation.

In summary, the FARGO electronic HDP820 combines advanced retransfer technology, high-speed performance, versatility in card types, security features, and user-friendly design. This makes it a top choice for organizations looking for a reliable and efficient solution for their card printing needs. Whether for operational efficiency or security purposes, the HDP820 stands out in the market as a leading choice for ID card production.