Part # JIBSM08 Rev.6 (08/04/09) Page 3
TABLE OF CONTENTS continued
CALIBRATION................................33
Bi-Weekly Calibration:.................................33
Probe Locations: ......................................34
TROUBLESHOOTING .........................35
ERROR MESSAGES:
PROBE ERROR: ........................................35
PLATEN DOWN ERROR:................................35
PLATEN UP ERROR:....................................35
HEATING ERROR:......................................35
COMM ERROR:........................................35
MOTOR OVER CURRENT:...............................35
MOTOR ERROR: .......................................35
IGNITION ERROR:......................................35
FLASHING LED(S):.....................................35
TECHNICAL TROUBLESHOOTING . . . . . . . . . . . . . 36
Master Power (ON / OFF) Switch turned ON -
Power light or indicator is not lit.. . . . . . . . . . . . . . . . . . . . . .36
Low Internal Product Temperatures . . . . . . .. . . . . . . . . . . . . 36
Controller Displays “Too Hot” . . . . . . . . . . . . . . . . . . . . . . . . . .37
Controller Displays “FAULTY ELEMENT OR SHORTED
PROBE” -Only 1 or 2 zones LED lights are RED . . . . . . . . . .38
Controller displays “PROBE ERROR” . . . . . . . . . . . . . . . . . . . .39
Controller Displays “HEATING ERROR or PROBE
ERRORPLATEN and GRILL LED’s are RED (Both Sides). . . . 40
Inconsistent Or Erratic Internal Product Temperature . . .40
Controller Display is BLANK, Main Power (ON / OFF)
light or indicator is LIT.................................41
Master Power (ON / OFF) Switch turned ON -
Power Light in On - Grill is not heating.. . . . . . . . . . . . . . . .42
Controller Displays “MOTOR OVER CURRENT” -
Platen does not move at all.. . . . . . . . . . . . . . . . . . . . . . . . . . .43
Controller Displays “MOTOR OVER CURRENT” -
Platen stops and moves to lower limit .. . . . . . . . . . . . . . . .43
Controller Displays “IGNITION FAILURE” -
No ame at all ........................................44
Controller Displays “IGNITION FAILURE” -
Flame does not light at all . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Controller Displays “IGNITION FAILURE” -
Module is sparking, ame comes on and goes out.. . . . 45
LINEAR ACTUATOR REPLACEMENT . . . . . . . . . . . .46
PARTS LIST ..................................49
XG24-JIB XPRESS GRILL GAS
XPRESS - GRILL COMPLETE VIEW.. . . . . . . . . . . . . . . . . . . . . .50
XPRESS GRILL ACTUATOR..............................52
XPRESS GRILL PLATEN.................................54
XPRESS GRILL BURNER ................................56
XPRESS GRILL COMPONENT BRACKET .. . . . . . . . . . . . . . . . 58
XPRESS GRILL HEAT SINK ..............................60
REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
XG36-JIB XPRESS GRILL GAS
GRILL COMPLETE ASSEMBLY .. . . . . . . . . . . . . . . . . . . . . . . . . 64
ACTUATOR ASSEMBLY.................................68
PLATEN ASSEMBLY....................................70
XPRESS GRILL BURNER ................................72
XPRESS GRILL BRACKET ...............................74
XPRESS GRILL HEAT SINK ..............................76
WIRING HARNESS AND DESCRIPTION WHERE USED .. . .78
ACCESSORIES AND TOOLS.............................79
GAS TUBING ..........................................80
REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81