TECHNICAL TROUBLESHOOTING continued

Controller Displays “FAULTY ELEMENT OR SHORTED PROBE” -

Only 1 or 2 zones LED lights are RED

 

 

 

 

 

Replace Bad Contactor

 

 

Check for 3-phase

 

 

Check for 3-phase

NO

 

 

 

voltage at primary

 

YES

 

 

 

 

 

voltage at secondary

 

 

 

 

side of main contactors

 

 

 

 

 

 

 

 

side contactor

 

 

 

 

 

 

 

YE S

Check for disconnected or

 

 

 

 

 

 

 

 

 

 

 

damaged molex plugs

 

 

NO

 

 

 

 

going to heating elements

 

Check to ensure that 3-phase

 

Ensure that main 3-phase circuite

 

NO

 

 

power cords are securely

YE S

 

 

 

 

fastened and plugged

 

breakers are not tripped

 

 

 

 

 

 

 

 

 

 

into their receptacles

 

 

or turned o￿

Check for full line voltage

 

 

 

 

 

 

YE S

Replace heating element

 

 

 

 

at e￿ected heating element

NO

 

 

 

 

 

 

 

 

 

 

 

 

Fasten & plug in 3 phase

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

power cords

 

 

 

 

 

 

 

 

 

 

 

 

Check for a full amperage

 

 

 

 

 

 

draw on e￿ected element

 

 

 

 

 

 

NO

 

 

 

 

 

Check for Soild State Relay

 

Check for approx. 8.9 VDC

 

 

 

 

Closure by measuring

YE S

 

 

 

 

at input side of e￿ected

 

 

 

 

 

approx 0 VAC on output

 

 

 

 

 

 

heat zone’s Solid State Relay

 

 

 

 

 

 

 

NO

NO

 

Replace e￿ected

Check for loose pins or damaged

wires from Controller routed

Solid State Relay

to e￿ected zone’s

 

 

Solid State Relay

NO

Replace Main Controller

Page 38

Part # JIBSM08 Rev 7 (08/04/09)

Page 38
Image 38
Garland XG36-JIB, XG24-JIB service manual Yes