Maintenance 1-3 Screens, Recommended Maintenance | Graco 3A0868G

Setup Mode Details

Maintenance 1-3 (Screens 24-26)

Maintenance 1 (Screen 24) displays if is selected on Setup Home (Screen 17). The Maintenance Screens display actual and target maintenance timers for pumps and solvent valves (Maintenance 1, Screen 24), dose valves (Maintenance 2, Screen 25), and fluid filters and air filters (Maintenance 3, Screen 26). Maintenance tim- ers for pumps and valves are settable from 0 to 9999999. Timers for filters are settable from 0 to 9999 days.

Solvent valves

Pumps

Maintenance actual and target

Maintenance 1

Clear Home

Totals

Dose valves

Maintenance 2

Air filter

Fluid

filters

Days

Maintenance 3

FIG. 42. Setup Maintenance 1-3 (Screens 24-26)

•Press to move through the three mainte- nance screens.

•Press to clear the maintenance total that is highlighted. A verification screen appears. Use

to highlight and press on the to clear the batch totals. No other button press will clear the

totals. Press on the to return to the active Maintenance Screen without clearing.

Maintenance Recommendations

The following table shows recommended starting values for maintenance. Maintenance needs will vary based on individual applications and material differences.

	Recommended Maintenance
Component	Frequency

Solvent Valves	1,000,000 cycles

Fluid Filter	daily

Air Filter	monthly

Pumps	250,000 cycles

Dose Valves	1,000,000 cycles

3A0868G

45

Image 45

Graco 3A0868G Maintenance 1-3 Screens, Maintenance Recommendations, Recommended Maintenance, Component Frequency

Contents

ProMix 2KE Contents Models USBSeries Ratio Pumps Psi MPa, bar Port Approvals Related Manuals ModelsManual Description Fire and Explosion Hazard Special Conditions for Safe USEElectric Shock Hazard Skin Injection Hazard Intrinsic Safety Moving Parts Hazard Equipment Misuse HazardToxic Fluid or Fumes Hazard Personal Protective Equipment Important Two-Component Material Information Glossary of Terms Overview InstallationUsage Component Identification and Definition Hazardous Location Installation Intrinsically Safe Installation Requirements Non-Hazardous Locations Air Supply Display ModuleRequirements Air regulator and bleed-type shutoff valve Fluid Supply Air ConnectionsFluid Connections SVA DVA KeySVB DVB Used only on is models Tubing Chart and Diagrams GFB1-A ATOM-1 ATOM-2 Electrical Power Connection non-IS units only Grounding Grounding Display Display ModuleIG . Display Module Key Function Icon Key Setup Mode Run ModeTroubleshooting Screen Summary Ranges for User Inputs Screen User Input Range/Options Default Pump Control ErrorsHome Run Recipe Set-Up Home Password Configure Calibration Set-Up Home Maintenance System Outputs Set-Up Home System Inputs System OutputsMembrane Test Initial System Setup Power OnBasic Operation Pre-Operation Tasks Prime the System Calibrate the pump Pump Calibration Purging SprayingBration 1 and 2 Screens 22 and 23, Purging Mixed Material Purging Fluid Supply System Purging Fluid Supply System Purging Mixed Material Solenoid Valves in Control Box Valve Settings Pressure Relief ProcedureLock Mode Shutdown Use of Optional USB Module Error LogUSB Logs Job Log Sample Error Log Setup Download Procedure Recommended USB Flash DrivesUSB Port Run Mix Spray Screen Run Mode DetailsRun Home Screen Run Mix Batch Screen Run Log Errors Screens Run Mix Totals ScreenRun Job Number Screen Run Pump Control Screen Run Pump Control Screen Setup Mode Details Password ScreenSetup Home Screen Confirm Change of System Type Configure 1-4 Screens Recipe 1-1 Screen Recipe 1-2 Screen Configure 3 Screen 20 and Configure 4 Screen Maintenance Recommendations Maintenance 1-3 ScreensRecommended Maintenance Component Frequency Calibration 1 and 2 Screens 22 Troubleshooting Screens Troubleshooting System Inputs Screen Troubleshooting System Outputs ScreenMembrane Test Screen Dynamic Dosing General Operating Cycle, Dynamic DosingSelect a Component B Restrictor Size B Control Range with Properly Sized Restrictor Pressure Too High Pressure Too Low Pressure B Pressure System Alarms System ErrorsTo Clear Error and Restart Air Flow Switch AFS Function System Idle Warning Idle System Alarm/Advisory/Record Codes Error Codes Alarm and Description Cause Solution Alarm TroubleshootingCommunication Error USB Communication Error EQU2 PreMix Error Alarm and Description Cause Solution SFA1 or SFB1Pneumatic Schematic, page 66 or PreFill Error Already about equal, verify that com Ratio Low Error QDB1 QDA1 Dose Time Error Alarm and Description Cause Solution QTA1 or QTB1Leak Error Linear Sensor Error Diving/Cavitation Error Alarm and Description Cause Solution DDA1 or DDB1Park Error Stall Up Error Dynamic Dosing Restrictor Selection Graphs ExampleRestrictor Sizes Size Code Orifice Size Flow Rate cc/min Detail View Differential Pressure between a and B 500 1000 1500 2000 2500 3000 3500 4000 200 14 150 10 100 7 50 3.4 500 1000 Psi 40 2.8 30 2.1 20 1.4 10 0.7 500 1000 System Pneumatic Schematic Schematics Non-Hazardous Location Pneumatic Schematic AIR Flow Switch SIG Fluid J4CONTROL Module Hazardous Location Electrical Schematic Power Supply Non-Hazardous Electrical Schematic Merkur Merkur Bellows Dimensions and Mounting ProMix 2KE Metric Technical DataOn-ratio accuracy Noise level Graco Information Graco Standard Warranty