System Errors

Alarm and Description

Cause

Solution

 

 

 

R1

There is too much restriction in the

• Check that the system is fully

Ratio Low Error

system.

loaded with material.

The mix ratio is lower than the

 

• Check that the supply pump’s

set tolerance for an A to B

 

 

cycle rate is set properly.

component volume compari-

 

 

 

son.

 

• Check that the spray tip/nozzle is

 

 

properly sized for the flow and

 

 

application, and that it is not

 

 

clogged.

 

 

• Check that the fluid regulator is

 

 

set properly.

 

 

 

 

If the alarm occurs during start up, after

Restrict gun needle travel to slow

 

purging, the flow rate was probably too

down the initial fluid delivery rate until

 

high.

fluid hoses are loaded with material.

 

 

 

 

If the alarm occurred after you were spray-

Adjust component A and B fluid sup-

 

ing for some time, the pressures from the

ply regulator pressures until they are

 

fluid supplies could be unbalanced.

about equal. If the pressures are

 

 

already about equal, verify that com-

 

 

ponent A and B dose valves are oper-

 

 

ating properly.

 

 

 

 

Slow actuation of the component A or B

Manually operate the Dose Valve A

 

valves. This can be caused by:

and B solenoid valves as instructed in

 

 

the ProMix 2KE Repair-Parts manual

 

 

to check operation.

 

 

 

 

• Air pressure to the valve actuators is

• Increase air pressure. Air pres-

 

too low.

sure must be 75-120 psi

 

 

(0.52-0.84 MPa, 5.2-8.4 bar); 120

 

 

psi is recommended.

 

 

 

 

• Something is restricting the solenoid or

• There may be dirt or moisture in

 

tubing and interrupting valve actuation

the air supply. Filter appropri-

 

air.

ately. Verify that solenoids are

 

 

operational.

 

 

 

 

• Dose Valve B is turned in too far.

• Refer to Valve Settings, page

 

Dose Valve A is open too far.

35, for adjustment guidelines.

 

 

 

 

• Fluid pressure is high and air pressure

• Adjust air and fluid pressure. See

 

is low.

recommended air pressure

 

 

above.

 

 

 

56

3A0868G

Page 56
Image 56
Graco 3A0868G important safety instructions Ratio Low Error, Already about equal, verify that com