10.0 MAINTENANCE

10.2 MAINTENANCE CHART

The MAINTENANCE CHART indicates the various components and the intervals when maintenance has to take place. Where a service interval is stated in both hours and months, it is the sooner of the two intervals that must be adhered to. Coolant capacities etc can be found in the GENERAL INFORMATION section of this manual. Note that any Local or National codes that require specific maintenance that exceeds the requirements of this section must be adhered to.

 

 

 

 

Maintenance Schedule

 

 

 

 

 

 

 

Hours:

150

 

500

2000

4000

8000

 

 

(1st time

 

1000

6000

12000

16000

 

 

only)

 

 

 

 

 

 

 

 

 

1500

10000

20000

 

 

Daily

 

 

2500

14000

 

 

 

 

 

 

3000

18000

 

 

Coolant filter

 

Change

 

 

Change

Change

Change

 

 

 

 

 

 

 

 

Air filter **

 

 

 

 

Check

Change

Change

 

 

 

 

 

pressure

 

 

Separator element ***

 

 

 

 

Check

Change

Change

 

 

 

 

 

pressure

 

 

ULTRA COOLANT*

Check

 

 

 

Sample

Sample

Change

Power Drive Module filter *

 

 

 

Check

Change

Change

Change

Scavenge screen **

 

 

 

 

Check /

Check /

Check /

 

 

 

 

 

clean

clean

clean

Hoses ***

 

 

 

 

 

Check /

Check /

 

 

 

 

 

 

clean

clean

High Air Temperature sensor

 

 

 

Check

Check

Check

Check

 

 

 

 

 

 

 

 

Pressure relief valve

 

 

 

 

Check

Check

Check

Cooler Core(s)

 

 

 

Check /

Check /

Check /

Check /

 

 

 

 

clean

clean

clean

clean

Moisture separator

 

 

 

Check /

Check /

Check /

Check /

 

 

 

 

clean

clean

clean

clean

Motor cowl

 

 

 

Check /

Check /

Check /

Check /

 

 

 

 

clean

clean

clean

clean

Vibration Analysis

 

 

 

 

Analysis

Analysis

Analysis

Coolant Analysis

 

 

 

 

Analysis

Analysis

Analysis

 

 

 

 

 

 

 

 

Food Grade Coolant *

 

 

 

Analysis at every 500

 

 

 

 

 

 

Change at every 1000

 

 

 

 

 

 

 

 

 

 

Blower Motor / Fan Motor

 

 

 

 

 

Regrease

Regrease

If the compressor is run less than 4,000 hours per year,

 

 

 

 

 

HPM 250L motor Regrease at 2000hrs and 4000hrs N250/300H-2S only

*Maintain every 6 months

**Maintain every year

***Maintain every 2 years

80IRN37 - 160K - CC & IRN50 - 200H -CC & IRN75 - 160K - 2S & IRN100 - 200H - 2S & IRN 250 - 300H - 2S

http://air.irco.com

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Ingersoll-Rand IRN50-200H-CC, IRN37-160K-CC, IRN250-300H-2S, IRN75-160K-2S, IRN100-200H-2S manual Ultra Coolant