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Karcher manual 1.024, Service Handbook Waterclean 600 CD LP/MP, PI

Models: 600 CD

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Service Handbook

Service Handbook

Waterclean 600 CD,

LP/MP, PI

1.024-...

5.905-521

08.2004

Image 1

Karcher manual 1.024, Service Handbook Waterclean 600 CD LP/MP, PI

Contents

Service Handbook Waterclean 600 CD LP/MP, PI 1.024ALFRED KÄRCHER GmbH & Co CUSTOMER SERVICE TRAINING P. O. BoxFOREWORD Foreword2 Description 1 General3 Operation of the System 4 Maintenance ContentsList of key words AppendixWTC 600 LP / MP Service Handbook1.1Introduction 1 General1.2Marking of Instructions 1.3Intended UseSafety Instructions 1.4Safety InstructionseGENERAL 1.4.1Quality of the Untreated Water1.6Units and Designations 1.5General installation notesWTC 600 LP / MP GENERAL2.1Overview 2 DescriptionDESCRIPTION WTC 600 LP / MPLegend for figure 1 and figure Service Handbook 2.2Flow DiagramWTC 600 LP / MP WTC 600 LP / MP 2.3Description of the System2.3.1Modular Design 2.3.1.1Pre-chlorinationModule2.3.1.3Mediafilter- and Activated Carbon Filter DESCRIPTION2.3.1.4RO System, Pump and Fine Filter 2.3.1.5Control Panel and DisplayWTC 600 LP / MP Microfuses DESCRIPTION2.3.3Operating Modes 2.3.3.2Manual OperationDimensions H x W x D 2.4Technical Data WTC 600 LP/MPWTC 600 LP / MP ParameterDESCRIPTION 2.5Consumption Materials Assembly 3.1Assembly and Starting Operation3 Operation of the System OPERATION OF THE SYSTEM3.2.1First fill of the metering tanks WTC 600 LP / MP3.2.2 Pre-chlorination Calculation example OPERATION OF THE SYSTEMWTC 600 LP / MP OPERATION OF THE SYSTEM 3.2.5.1Mixing of the flocking test solution3.2.5Flocculation Agent Auxiliaries3.2.5.2Perform flocking test Auxiliaries WTC 600 LP / MPWork Steps 3.2.5.3Evaluate flocking test3.3.1Connections, Valves and Indicators 3.3Connecting the EquipmentOPERATION OF THE SYSTEM 3.3.1.1Pressure-increaseModule WTC 600 LP / MP3.3.1.2RO Module with Preliminary Filters 3.3.2Electrical Connections OPERATION OF THE SYSTEM3.3.2.1Pressure-increasePump 3.3.2.2Preliminary FilterConnecting Signal LineWTC 600 LP / MP Metering3.4Starting Operation 3.4.2.2Starting Operation 3.4.2.1Initial FillingWTC 600 LP / MP 3.4.2Media and Activated Carbon Filter3.4.2.4Programming OPERATION OF THE SYSTEMPosition IndicationCovered pushbutton OPERATION OF THE SYSTEM 3.4.3.4Selecting Several Arguments at the Same WTC 600 LP / MP3.4.3.6Acknowledging Data Inputs 3.4.3.7De-conservingOPERATION OF THE SYSTEM WTC 600 LP / MP The RO system must switch off after a short time 3.4.4Normal Operation WTC 600 LP / MPIndication IndicationIndication OPERATION OF THE SYSTEM3.4.4.1Operating Messages for Normal Operation WTC 600 LP / MP OPERATION OF THE SYSTEM 4.1Fine Filter 4 Maintenance4.2Metering Station WTC 600 CD 4.3.1RO Filter Replacement MAINTENANCEFilter replacement 4.3Reverse Osmosis Module RO Module4.4Cleaning in Case of Malfunction Aids MAINTENANCEStarting Position WTC 600 LP / MP MAINTENANCEWork Steps Definitely wear protective clothing for thisMAINTENANCE 4.4.3Acidic and Alkaline Cleaning MAINTENANCEWTC 600 LP / MP AidsMAINTENANCE Conserving tank Four connection hoses MAINTENANCE WTC 600 LP / MP MAINTENANCE4.4.6Flushing the pre-filter Initial situationMAINTENANCE WTC 600 LP / MP MAINTENANCEWork steps Disposing of the replaced filter material4.5Malfunction, Cause and Corrective Action WTC 600 LP / MP MAINTENANCEIndication MalfunctionIndication MAINTENANCEMalfunction CauseWTC 600 LP / MP MAINTENANCEIndication MalfunctionMAINTENANCE 4.6Maintenance Plan4.6.1Maintenance During Operation ModuleMAINTENANCE 4.7Other Maintenance4.6.2Maintenance Plan - Service WTC 600 LP / MPSwitched off RO control factory settingsAppendix APPENDIXWTC 600 LP / MP Switched offAPPENDIX WTC 600 MP, MP-A, MP-AMin voltages 230 V andAPPENDIX Service HandbookRO control program structure WTC 600 LP / MPWTC 600 LP / MP Service HandbookAPPENDIX APPENDIX Control System RO MANUALRO 1000 Manual WTC 600 LP / MPInstallation/Start-up ContentsGeneral Operational Scope5 Technical Data Contents1.1General Remarks 1 General1.2Scope of Application 1.3Instructions for Use 1.4Safety Instructions1.6Declaration of Conformity 1.5Terms and DefinitionsWTC 600 LP / MP APPENDIX2.1Basic Requirements for System Installation 2 Installation/Start-up2.2Start-up WTC 600 LP / MP 2.3Function of TerminalsAPPENDIX Codenot switch off switch off dowithout password with password3.2Operating parameters PRESSURE SWITCH is inactiveAPPENDIX Service HandbookSTOP 3.2Operating parametersOPERATION DISINFECTION3.4Operating conditions Service HandbookWTC 600 LP / MP WTC 600 LP / MP 4 Operation 4.1User interface 4.2Basic elements 4.2.1Password entry4.2.2Selection of menu 4.2.3 Selection4.2.4Multiselection APPENDIX4.2.5Numerical editing 4.2.6Alphanumerical editingAPPENDIX WTC 600 LP / MP4.3Operating levels Normal level4.3.2Users Level APPENDIX4.3.3Technicians level WTC 600 LP / MP Service HandbookAPPENDIX 4.4Menu structure4.4.1Main menu APPENDIXMenu point FunctionAPPENDIX WTC 600 LP / MP4.4.2Calibration menu Menu pointAPPENDIX 4.4.3Setting menuMenu point FunctionWTC 600 LP / MP Technical DataAPPENDIX typeOperating Record for the WTC 600 LP/MP Location of InstallationEquipment Data Works/Plant NoWTC 600 LP / MP LIST OF KEY WORDS LIST OF KEY WORDS WTC 600 LP / MP