Lincoln Electric SVM133-B service manual Operation

Models: SVM133-B

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E-4

E-4

THEORY OF OPERATION

FIGURE E.4 – WELD WINDING, OUTPUT BRIDGE, OUTPUT CHOKE AND CV CAPACITORS

SCR/DIODE

OUTPUT

OUTPUT

CHOKE

BRIDGE

NEGATIVE

 

 

TERMINAL

Return

Return

STARTER

WELD

WINDINGS

CV

ITORS

CAPAC

 

CV

TERMINAL

SHUNT

 

POSITIVE

 

TERMINAL

 

F

FEEDBACK

E

E

 

 

D

 

B

 

A

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C

ALTERNATOR

MECHANICAL

 

 

 

K

ENGINE

ROTOR

 

SCR GATE SIGNALS

 

ROTATION

 

 

 

 

 

 

 

SHUTDOWN

 

 

 

 

 

SOLENOID

 

 

 

 

 

 

 

EXCITER

 

 

 

 

 

WINDINGS

 

 

 

 

IDLER

 

 

 

CV

 

 

 

 

BOARD

BATTERY

SOLENOID

 

 

 

 

 

 

 

 

42VAC

 

 

 

 

115VAC

METER

 

 

 

 

 

EXCITER

 

14 PIN

 

MAIN

 

CAPACITORS

 

REMOTE

CONTROL

 

 

AMPHENOL

 

115/230VAC

 

SWITCH

BOARD

 

 

BY-PASS

 

RECEPTACLE

 

PC

 

 

 

 

6 PIN

BOARD

 

 

 

 

AMPHENOL

 

 

 

 

 

 

FINE

 

ENGINE

 

 

 

OUTPUT

ENGINE

SENSORS

 

 

 

CONTROL

PROTECTION

BOARD

EXCITER VOLTAGE

FEEDBACK

BOARD

CURRENT/ MODE

SELECTOR

SWITCH

12VDC

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WELD WINDING, OUTPUT BRIDGE, OUTPUT CHOKE AND CV CAPACI- TORS

The three-phase AC output that is created in the stator weld winding is connected to the SCR/Diode output bridge where it is rectified and controlled. See SCR

Operation.

A choke is connected between the negative side of the bridge and the negative output terminal. This large inductor stores energy and provides filtering for the welding output of the Commander 400.

In the constant voltage (CV) mode, the CV capacitors are brought into the welding circuit via an SCR that is activated by the CV board. These capacitors add volt- age filtering and help maintain a constant arc voltage at the output terminals.1

The shunt, which is in series with the positive output terminal, provides current feedback to the control board.

1CV Board and CV Capacitors are present on stick and wire model only.

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NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.

COMMANDER 400

Page 52
Image 52
Lincoln Electric SVM133-B service manual Operation