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TROUBLESHOOTING & REPAIR |
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TROUBLESHOOTING GUIDE |
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| Observe Safety Guidelines | |||
| detailed in the beginning of this manual. | |||||
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PROBLEMS | POSSIBLE AREAS OF | RECOMMENDED | ||||
(SYMPTOMS) | MISADJUSTMENT(S) | COURSE OF ACTION | ||||
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| ENGINE PROBLEMS |
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The machine goes to low idle but | 1. Make sure there is NOT an | 1. | The idler solenoid linkage may | |||
does not stay at low idle. | external load (auxiliary or weld) |
| be misadjusted or damaged. | |||
| connected to the Commander | 2. | The idler solenoid | |||
| 400. | |||||
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| ry may be faulty. Check leads | ||||
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| #237 and #226 for loose or faulty | |||
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| connections. | See the Wiring | ||
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| Diagram. |
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| 3. | Perform the Idler Solenoid Test. | |||
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| 4. | Make sure the control board | |||
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| mounting/grounding screws are | |||
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| tight. |
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| 5. | Check solenoid | waveforms as | ||
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| illustrated in | the | Oscilloscope | |
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| Waveforms Section. | |||
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| 6. | The control board may be faulty. | |||
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| Replace. |
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The engine will not crank or cranks | 1. Check for loose, faulty, or cor- | 1. | The starter motor, solenoid or | |||
very slowly. | roded battery cable connections. |
| push button may be faulty. | |||
| 2. Check the leads and connec- |
| Check or replace. |
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| tions at the starter solenoid and | 2. | The engine may be hard to | |||
| the start push button. |
| crank due to a mechanical fail- | |||
| 3. The battery may be faulty. |
| ure in the engine. |
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-