Manuals / Brands / Car Audio and Video / Car Amplifier / Mitsubishi Electronics / Car Audio and Video / Car Amplifier

Mitsubishi Electronics MR-J3- B, MR-J3-B , 13 - 84 , 13.9.6 Power factor improving DC reactor The input power factor is improved to about 95%. ,

1 422

Download 422 pages, 17.26 Mb

13 - 84

13. SERVO AMPLIFIERS WITH A LARGE CAPACITY (30k TO 55kW)

13.9.5 No-fuse breakers, fuses, magnetic contactors. Always use one no-fuse breakers and one magnetic contactor with one dri ve unit.

No-fuse breaker Fuse

Converter unit Drive unit Power factor

improving DC

reactor is not used

Power factor

improving DC

reactor is used

Class Current

[A]

Voltage

AC [V]

Magnetic

contactor

MR-J3-DU30KB 400A frame 250A 225A frame 225A 450 S-N150

MR-J3-CR55K MR-J3-DU37KB 400A frame 300A 400A frame 300A 500 250 S-N180

MR-J3-DU30KB4 225A frame 150A 225A frame 125A 225 S-N95

MR-J3-DU37KB4 225A frame 175A 225A frame 150A T 250 S-N125

MR-J3-CR55K4 MR-J3-DU45KB4 225A frame 225A 225A frame 175A 350 S-N150

MR-J3-DU55KB4 400A frame 250A 225A frame 225A 400

600

S-N180

13.9.6 Power factor improving DC reactor The input power factor is improved to about 95%.

[Unit: mm]

Converter unit Drive unit Power factor improving

DC reactor W D H W1 X

Terminal

screw

Mass

[kg (lb)]

MR-J3-DU30KB MR-DCL30K

MR-J3-CR55K MR-J3-DU37KB MR-DCL37K 255 215 80 232 M12 9.5

(20.94)

MR-J3-DU30KB4 MR-DCL30K-4 205 75 175 6.5

(14.33)

MR-J3-DU37KB4 MR-DCL37K-4 225 197 7

(15.43)

MR-J3-CR55K4

MR-J3-DU45KB4 MR-DCL45K-4 240

200

212 7.5

(16.54)

MR-J3-DU55KB4 MR-DCL55K-4

135

260 215

80

232

M8

9.5

(20.94)

H or less

X

D or less

Terminal cover Terminal screw

Terminal block (M3.5 screw)

For thermal sensor

P1P2

Approx. W1

W or less

Mounting hole

for M8

1.5

1.5

Contents

Main MR-J3- B J3 D Safety Instructions 1. To prevent electric shock, note the following WARNING 2. To prevent fire, note the following CAUTION 3. To prevent injury, note the follow CAUTION 4. Additional instructions (1) Transportation and installation (2) Wiring (3) Test run adjustment (4) Usage (5) Corrective actions (6) Maintenance, inspection and parts replacement (7) General instruction About processing of waste Precautions for Choosing the Products COMPLIANCE WITH EC DIRECTIVES Page Page CONFORMANCE WITH UL/C-UL STANDARD Page Page Page Page Page Page Page Page Page 1. FUNCTIONS AND CONFIGURATION 1 - 2 1 - 3 (2) MR-J3-350B4 MR-J3-500B(4) MR-J3-700B(4) Note. Refer to section 1.3 for the power supply specification. 1 - 4 (3) MR-J3-11KB(4) to 22KB(4) Note. Refer to section 1.3 for the power supply specification. 1 - 5 1.3 Servo amplifier standard specifications (1) 200V class, 100V class 1 - 6 (2) 400V class 1 - 7 MR-J3-10B 1 - 9 (2) Model MR J3 B Page 1 - 11 1.7 Structure 1.7.1 Parts identification (1) MR-J3-100B or less 1 - 12 (2) MR-J3-60B4 MR-J3-100B4 1 - 13 (3) MR-J3-200B(4) 1 - 14 (4) MR-J3-350B 1 - 15 1 - 16 1 - 17 Page Page Page 1 - 21 1 - 22 (b) For 1-phase 100V to 120VAC Regenerative option 1 - 23 (2) MR-J3-60B4 MR-J3-100B4 1 - 24 (3) MR-J3-200B(4) 1 - 25 (4) MR-J3-350B 1 - 26 (5) MR-J3-350B4 MR-J3-500B(4) 1 - 27 (6) MR-J3-700B(4) 1 - 28 (7) MR-J3-11KB(4) to MR-J3-22KB(4) 2. INSTALLATION Page Page Page Page Page 3. SIGNALS AND WIRING Page 3 - 3 (2) For 1-phase 200V to 230VAC power suppl y to MR-J3-10B to MR-J3-70B 3 - 4 (3) For MR-J3-10B1 to MR-J3-40B1 3 - 5 (4) MR-J3-60B4 to MR-J3-200B4 3 - 6 (5) MR-J3-500B MR-J3-700B 3 - 7 (6) MR-J3-350B4 to MR-J3-700B4 3 - 8 (7) MR-J3-11KB to MR-J3-22KB 3 - 9 (8) MR-J3-11KB4 to MR-J3-22KB4 3 - 10 3.2 I/O signal connection example Page 3 - 12 3. SIGNALS AND WIRING CAUTION Page Page Page Page Page Page Page Page Page 3 - 23 Page 3 - 25 (b) Output device 3 - 26 (c) Output signals (d) Power supply Page 3 - 28 3.7 Interfaces 3.7.1 Internal connection diagram Page Page Page Page Page Page 3. SIGNALS AND WIRING CAUTION CAUTION WARNING 3 - 36 Note. Use of the following connectors is recommended when ingress protection (IP65) is necessary. Page 3 - 38 2) When the power supply connector and the electr omagnetic brake connector are shared. 3 - 39 3 - 40 3 - 41 2) 400V class Page Page Page 3 - 45 Page Page 3 - 48 (3) Alarm occurrence Note. ON: Electromagnetic brake is not activated. OFF: Electromagnetic brake is activated. 3 - 49 (5) Only main circuit power supply off (contro l circuit power supply remains on) Page Page Page 4. STARTUP 4. STARTUP WARNING CAUTION Page Page Page 4 - 5 4 - 6 (2) Indication list Page Page Page Page 5. PARAMETERS 5. PARAMETERS CAUTION Page Page Page Page Page Page Page Page Page 5 - 11 5.2.2 Detail list 5 - 12 5 - 13 5 - 14 5 - 15 00 0 5 - 16 5 - 17 Page 5 - 19 5.3.2 List of details 5 - 20 5 - 21 Page 5 - 23 Page Page 5 - 26 5.4.2 List of details 00 0 Page 6. GENERAL GAIN ADJUSTMENT 6 - 2 (2) Adjustment sequence and mode usage Page Page Page Page Page Page Page Page 60 Rotation speed (r/min) Model loop gain setting Droop pulse value (pulse) 262144(pulse) Page 7. SPECIAL ADJUSTMENT FUNCTIONS Page 7 - 3 (3) Adaptive tuning mode procedure Page Page Page 7 - 7 (3) Vibration suppression control tuning mode procedure Page Page Page 7 - 11 7 - 12 Page Page Page Page 8. TROUBLESHOOTING Page 8 - 3 8 - 4 8 - 5 8 - 6 8 - 7 8. TROUBLESHOOTING CAUTION 8 - 9 Page 9 - 1 9. OUTLINE DRAWINGS 6 9.1 Servo amplifier (1) MR-J3-10B MR-J3-20B MR-J3-10B1 MR-J3-20B1 [Unit: mm] 9 - 2 (2) MR-J3-40B MR-J3-60B MR-J3-40B1 Approx. 40 9 - 3 (3) MR-J3-70B MR-J3-100B 42 0.3 9 - 4 (4) MR-J3-60B4 MR-J3-100B4 [Unit: mm] Page 9 - 6 (6) MR-J3-350B Mounting hole process drawing Approx. 6 Approx. 6 9 - 7 (7) MR-J3-350B4 MR-J3-500B(4) 118 0.5 4-M5 screw 9 - 8 (8) MR-J3-700B(4) 4-M5 screw 9 - 9 (9) MR-J3-11KB(4) to 22KB(4) Page Page Page 10. CHARACTERISTICS Page Page 10 - 4 Page Page 10 - 7 11K2 0500 1000 1500 2000 10 - 8 8014 15K14 0 Page Page 11. OPTIONS AND AUXILIARY EQUIPMENT 11. OPTIONS AND AUXILIARY EQUIPMENT WARNING CAUTION 11 - 2 11.1.1 Combinations of cable/connector sets Note. Connectors for 3.5kW or less. For 5kW or more, terminal blocks. 11 - 3 11 - 4 11 - 5 11 - 6 11 - 7 11 - 8 (a) Connection of servo amplifier and servo m otor Page 11 - 10 (a) Connection of servo amplifier and servo m otor 11 - 11 (b) Internal wiring diagram 9 Page 11 - 13 (a) Connection of servo amplifier and servo m otor View seen from wiring 11 - 14 (a) Connection of servo amplifier and servo m otor 11 - 15 (b) Internal wiring diagram Parts/Tool Description Connector set MR- J3SCNS (Option) Page 11 - 17 (1) Connection of servo amplifier and servo m otor Page Page Page 11 - 21 11.2 Regenerative options CAUTION 11 - 22 Formulas for calculating torque and energy in operation Page Page Page Page Page Page Page Page 11 - 31 (b) MR-RB30 MR-RB31 MR-RB32 MR-RB34-4 MR-RB3M-4 MR-RB3G-4 (c) MR-RB50 MR-RB51 MR-RB54-4 MR-RB5G-4 11 - 32 (d) MR-RB5E MR-RB9P MR-RB9F MR-RB6B-4 MR-RB60-4 MR-RB6K-4 Page Page Page 11 - 36 Page 11 - 38 11 - 39 (2) Combination with MT-BR5-(H) resistor unit Page Page Page Page 11 - 44 (2) FR-BR- (H) resistor unit (3) MT-BR5- (H) resistor unit Page 11 - 46 (2) Connection example Page Page Page 11 - 50 (3) Connection diagram (a) 200V class MC 11 - 51 (b) 400V class MC Page 11 - 53 2) 400V class Page 11 - 55 (6) Specifications Page 11 - 57 (2) Connection example 11 - 58 c. Timing chart when both of the main and contro l circuit power are OFF Page Page 11 - 61 Servo amplifie r Page 11 - 63 (b) Connection with servo amplifier 1) For use of USB Page Page Page Page 11 - 68 Use wires 8) of the following sizes with the power r egeneration converter (FR-RC-(H)). 11 - 69 Page 11 - 71 Note 1. d is as shown below. d Conductor Insulation sheath Page 11 - 73 L Screw size G 11 - 74 11 - 75 11.15 Relays (recommended) The following relays should be used with the interfaces. Page 11 - 77 Page Page Page 11 - 81 Connection diagram Outline drawing [Unit: mm] FR-BSF01 (for wire size 3.5mm2 (AWG12) or less)) FR-BLF(for wire size 5.5mm2 (AWG10) or more)) Page Page Page Page Page Page Page Page Page 12. ABSOLUTE POSITION DETECTION SYSTEM Page Page Page Page Page Page 13 - 2 13.1.1 Function block diagram The function block diagram of this servo is shown below. 13 - 3 Servo motor NFB Page 13 - 5 13.1.3 Standard specifications (1) Converter unit 13 - 6 (2) Drive unit (a) 200V class 13 - 7 (b) 400V class MITSUBISHI MODEL MR-J3-CR55K AC SERVO (2) Model (a) Converter unit Page 13 - 10 13 - 11 13 - 12 Page Page Page Page Page Page 13 - 19 13.1.8 Servo system with auxiliary equipment Page Page Page Page Page Page Page 13 - 27 13 - 28 (b) 400V class (MR-J3-DU30KB4 to MR-J3-DU55KB4) 13 - 29 13 - 30 (b) 400V class (MR-J3-DU30KB4 to MR-J3-DU55KB4) 13 - 31 (2) Drive unit Page Page Page Page Page Page 13 - 38 13 - 39 Page Page Page Page Page Page Page 13 - 47 13.3.8 Servo motor side details Encoder connector signal arrangement CM10-R10P 13 - 48 Page Page Page Page Page Page 13. SERVO AMPLIFIERS WITH A LARGE CAPACITY (30k TO 55kW) CAUTION 13 - 56 13.5.2 List of details Page 13. SERVO AMPLIFIERS WITH A LARGE CAPACITY (30k TO 55kW) CAUTION 13 - 59 13 - 60 Page Page Page 13 - 64 [Unit: mm] Mass: 25[kg] (55.2[lb]) 13 - 65 13.7.2 Drive unit (1) MR-J3-DU30KB MR-J3-DU37KB MR-J3-DU45KB4 MR-J3-DU55KB4 [Unit: mm] 13 - 66 (2) MR-J3-DU30KB4 MR-J3-DU37KB4 [Unit: mm] Page Page Page 13 - 70 HA-LP1000r/min series HA-LP1500r/min series Page Page 13 - 73 13 - 74 (2) MR-J3CDL05M(0.5m) Protection coordination ca ble Table 13.2 Recommended wire 13. SERVO AMPLIFIERS WITH A LARGE CAPACITY (30k TO 55kW) CAUTION Page Page 13 - 78 (5) Outline dimension drawings [Unit:mm] Page 13 - 80 13 - 81 (3) Outline dimension drawing [Unit:mm] Page 13 - 83 13 - 84 13.9.6 Power factor improving DC reactor The input power factor is improved to about 95%. Page Page Page Page Page Page Page 13 - 92 Page 13 - 94 Page 13 - 96 Page Page Page Page Page Page App. - 1 A PPENDIX App. 1 Parameter list App. - 2 App. 1.2 Converter unit App. 2 Signal layout recording paper App. 3 Twin type connector : Outline drawing for 721-2105/026-000(WAGO) App. 4 Change of connector sets to the RoHS compatible products App. - 5 App. 5 MR-J3-200B-RT servo amplifier App. - 6 Page App. - 8 App. 5.4 OUTLINE DRAWINGS (Chapter 9 OUTLINE DRAWINGS) Approx. 6 Approx. 6 78 0.3 App. 6 Selection example of servo motor power cable REVISIONS Page Page Page Page Page Page Page Page MR-J3- B J3 D