Manuals / Sanyo / Household Appliance / Air Conditioner

Sanyo 85464359982001 installation instructions How To Process Tubing

Models: 85464359982001

1 96

Download 96 pages 22.69 Kb

Page 7

6. HOW TO PROCESS TUBING . . . . . . . . . . . . 63

07-007 W-2WAY_II_NA 1/23/07 6:09 PM Page 7

Page

6. HOW TO PROCESS TUBING . . . . . . . . . . . . 63

6-1. Connecting the Refrigerant Tubing

6-2. Connecting Tubing Between Indoor and

Outdoor Units

6-3. Insulating the Refrigerant Tubing

6-4. Taping the Tubes

6-5. Finishing the Installation

7. AIR PURGING . . . . . . . . . . . . . . . . . . . . . . . . . 67

■Air Purging with a Vacuum Pump (for Test Run) Preparation

8. TEST RUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

8-1. Preparing for Test Run

8-2. Test Run Procedure

8-3. Main Outdoor Unit PCB Setting

8-4. Auto Address Setting

8-5. Remote Controller Test Run Settings

8-6. Caution for Pump Down

8-7. Meaning of Alarm Messages

9. APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

9-1. 4-Way Air Discharge Semi-Concealed Type

(X Type)

9-2. 1-Way Air Discharge Semi-Concealed Type

(A Type)

9-3. Concealed Duct (High-Static Pressure) Type

(U, D Type)

9-4. Ceiling-Mounted Type (T Type)

9-5. Wall-Mounted Type (K Type)

7

Image 7

Sanyo 85464359982001 installation instructions How To Process Tubing

Contents

Optional Controllers X A U D T KR410A Models Indoor Units Outdoor Units…In Moist or Uneven Locations SPECIAL PRECAUTIONSELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM …In a RoomCheck of Density Limit 3. Different tools required 1. Care regarding tubingManifold gauge Vacuum pump R410A 1. Compressor specifications are differentSingle-outletvalve 2. Existing tubing cannot be used especially R221-WayAir Discharge Semi-ConcealedType A Type CONTENTS3.HOW TO INSTALL THE INDOOR UNIT 4-WayAir Discharge Semi-ConcealedType X Type6. HOW TO PROCESS TUBING . . . . . . . . . . . . Refer to “5. ELECTRICAL WIRING” for details 1. GENERAL1-1.Tools Required for Installation not supplied 1-2.Accessories SuppliedPart Name Table 1-2 4-WayAir Discharge Semi-ConcealedTable 1-3 1-WayAir Discharge Semi-Concealed Table 1-4Concealed DuctPart Name Table 1-5Concealed Duct High-StaticPressureTable 1-6 Ceiling-Mounted Table 1-7 Wall-MountedL1+ 1+ 2 ... Allowable tubinglength 1, 2...Size of tubing LO between outdoor units 1-7.Straight Equivalent Length of Joints unit is installed 1-10.Check of Limit Density Remarks 1-12.Optional Distribution Joint KitsModel name Cooling capacity after distribution232,000 BTU/h 68.0 kW Table 1-21Size of connection point on each part Shown are inside diameters of tubing460,700 BTU/h 135.0 kW Additional refrigerant charging Distribution joint tubing the room in which the indoor unit is installedMinimum room volume for indoor unit: ft.3 Main tubingWall-MountedType 2. SELECTING THE INSTALLATION SITECeiling-MountedType 1-WayAir Discharge Semi-ConcealedTypeTop view 2-2.Outdoor Unit AVOID2-3.Shield for Horizontal Exhaust Discharge 2-unitinstallation 2-6.Dimensions of Wind Ducting2-7.Dimensions of Snow Ducting Fig. 3.HOW TO INSTALL THE INDOOR UNIT3-2.Suspending the Indoor Unit TableFig. 3-4.Installing the Drain PipingTighten the hose clamps so their locking nuts face upwardon the indoor control board start when you short the pin3-5.Checking the Drainage Be careful since the fan willFig. 3-6.How to Install the Ceiling PanelRemoving the corner cover Fig.Fig. 3-6-2.Installing the Ceiling PanelFig. Fig.Fig. 3-6-3.Wiring the Ceiling Panel3-6-4.How to Attach the Corner & Air-IntakeGrille Attaching the corner cover and air-intakegrilleFig. 3-6-5.Checking After Installation3-6-7.Adjusting the Auto Flap 3-7.Special Remarks DC Fan Tap Change ProcedureFig. Fig.Fig. 3-9.Placing the Unit Inside the CeilingFig. Fig.Fig. 3-10.Installing the Drain PipingFig. Fig.Fig. Do not use natural drainage3-11.Checking the Drainage Fig.3-13-1.Before Installing the Ceiling Panel 3-12.Electrical Power Wiring 1 Wiring connections2 Wiring 3-13.How to Install the Ceiling PanelFig. 3-49a Fig. 3-13-2.Installing the ceiling panelRemoving the intake grille Removing the side panelMust be no gap Indoor unit Fig.Fig. Fig.3-13-5.Other A. Check after installation 3-13-3.Wiring the ceiling panelA. Installing the side panel B. Installing the intake grilleTable Concealed Duct Type U TypeTable Fig.Fig. 3-15.Suspending the Indoor UnitFig. Fig.3-17.Checking the Drainage 3-16.Installing the Drain Pipingindoor unit The maximum permissible bend is3-18.Increasing the Fan Speed Be careful since the fan will start when youHow to read the diagram short the pin on the indoor control boardFig. TableConcealed Duct High-StaticPressure Type D Type Fig.in supporting the indoor unit inside the enough to suport the weight of the unit3-20.Suspending the Indoor Unit It is important that you use extreme care3-23.Indoor Fan Performance 3-21.Installing the Drain PipingHow to Read the Diagram 3-22.Caution for Ducting WorkCeiling-MountedType T Type 3-24.Required Minimum Space for Installation andService 2 Refrigerant tubing • drain hose positionIt is important that you use weight of the unit. Before4 Wall and ceiling side opening position Fig. 3-25.Suspending the Indoor UnitFig. Fig. Fig.Fig. Fig.Fig. Fig. 3-28.Installing the Drain Piping3-26.Duct for Fresh Air 3-27.Shaping the Tubingbracket from the cover of the THow to carry out power supply wiringWhen removing the fastening and regulations before wiringFig. 3-29.Removing the Rear Panel from the Unit3-30.Selecting and Making a Hole Wall-MountedType K Type3-33.Preparing the Tubing b If the Wall is Brick, Concrete or SimilarRemoving the grille Attaching the grilleunit are completed 3-35.Installing the Drain Hose3-34.Shaping the Tubing Right-reartubing Left or left-reartubingSetting at time of KHX0752 / 0952 / 1252 /KHX2452 Setting at time of factory shipmentFig. 4. HOW TO INSTALL THE OUTDOOR UNIT4-2.Installing the Outdoor Unit 4-1.TransportingFig. 4-3.Routing the TubingFig. Material O 4-4.Prepare the TubingRefrigerant tubing Existing tubing can be used Tubing size in. mm1405 Type Refrigerant tube portTightening torque for each cap 0905 Type60 A 5. ELECTRICAL WIRINGAWG #8 64 ftK Type 5-3.Wiring System DiagramIndoor unit Outdoor unitIndoor unit Outdoor unitShielded wire GroundGround How to connect wiring to the terminalUse of the Flaring Method 6. HOW TO PROCESS TUBING6-1.Connecting the Refrigerant Tubing Flaring Procedure with a Flare Tool140 – 180 kgf · cm ø1/4 ø6.35 mm120 – 160 lbs · inch 1/32Three tubes arranged together Two tubes arranged togetherFig. 6-5.Finishing the Installation6-4.Taping the Tubes Fig.Vacuum pump Manifold gauge45 min. or more when 30 gal/h vacuum pump is usedEvacuation Required time for evacuationCharging additional refrigerant R410AUse a cylinder designed for use with R410A respectivelyFig. 8. TEST RUN8-1.Preparing for Test Run Fig.Items to Check Before the Test Run 8-2.Test Run Procedure07-007 W-2WAY II NA1/23/07 6 09 PM Page 8-3.Main Outdoor Unit PCB SettingFig. S003 S002 S004 S005 S006 S007 CN100 CN101 CN003Indoor unit setting S005 unit No. 3 units, and set the unit No. DIP switch S007 toFig. 1-10Fig. Basic wiring diagram: Example1-13 2-22-9On the No. Automatic Address Setting from Outdoor Unit1. On the No On the No.Case Automatic Address Setting in Heating ModeAutomatic Address Setting from Outdoor Unit Case 3ACase Automatic Address Setting in Cooling ModeAutomatic Address Setting from Outdoor Unit Case 3BLED 1 is D72. LED 2 is D75 Display during automatic address settingRemote controller display On outdoor main unit PCBChecking the indoor unit addresses 8-5.Remote Controller Test Run Settings8-6.Caution for Pump Down N = Alarm No Alarm displayM = 2: P alarm 3: H alarm 4: E alarm 5: F alarm 6: L alarmContinued AlarmActivation of Alarm messages displayed on system controller NAME OF PARTS CARE AND CLEANING9. APPENDIX 9-1. 4-WayAir Discharge Semi-ConcealedType X TypeTips for Energy Saving TROUBLESHOOTINGCARE AND CLEANING 9-2. 1-WayAir Discharge Semi-ConcealedType A TypeNAME OF PARTS Tips for Energy Saving TROUBLESHOOTINGOutdoor unit NAME OF PARTS CARE AND CLEANINGAvoid Do TROUBLESHOOTINGShould the power fail while the unit is running Tips for Energy SavingCARE AND CLEANING 9-4. Ceiling-MountedType T TypeNAME OF PARTS Tips for Energy Saving TROUBLESHOOTINGor soot CARE AND CLEANING 9-5. Wall-MountedType K Type NAME OF PARTSor soot TROUBLESHOOTING