Operating Instructions
 Introduction
 Means Power ON. b means Power OFF
 Introduction
 Safety Information
Safety During Operation
Page
 Symbols
How to Read This Manual
Iii
 Placing originals on the exposure glass
Making Prints
Inserting originals in the optional document feeder
Page
 What You Can do with this Machine
 Auto Class Mode
Economy Mode
All Class Mode
Manual Class Mode
 Security Mode
Class Mode
Auto Combine Mode
Quality Start Mode
 Make-up Printing
Printing in Two Colors Date Stamp
Image Rotation
Merging Images
 Storage Overlay
Memory Combine
Original Storage
See p.115 Memory Combine
 Table of Contents
 Command Sheets for Make-Up Printing
Security Mode Quality Start Mode
Image Rotation Make-up Printing Features
Printing onto Various Kinds of Paper
 Make-up Printing Make-up Samples Original Storage 100
Color Printing Using the Optional Color Drum 130
Combination Chart 135
Image Overlay 105
 Loading Paper 170 Clearing Misfeeds 171
Accessing the User Tools 139 User Tools Menu 141
User Tool Menus in Detail 153
Xiv
 Maintaining Your Machine 197
Dos and Donts 193 Where to Put Your Machine 195
Poor Printing 189
206
 Xvi
 Flip up cover Paper feed side plates
Machine Exterior
Front door Paper feed tray down key
Operation panel Paper feed tray
 Machine Interior
 Drum unit
Ink holder
Drum unit lock lever B1
Exposure glass
 Document feeder
Options
Exposure glass cover
Exposure glass cover
 Twin color press roller printing system TC-II
 Operation Panel
Keys
 V keys Speed keys
Number keys
 Indicators
 Panel Display
Prev.Next
 Available functions Confirms the settings
Sample display when selecting the Original key
Panel Display Layout
 Operation
Print Paper
 Operation
 Originals
 = 8mm
 Loading Paper
Printing Preparations
Carefully open the paper feed tray
 Lower the paper alignment wings
Setting Up The Paper Delivery Tray
When you use 81.4 g/m2, 21.6 lb or thicker paper
Lift the paper alignment wings
 Turn on the main switch
When you use A4, 8 1/2 ⋅ 11KL paper
Swing out the guides as shown Illustration
 Enter your 4-digit user code with the number keys
Entering a User Code to Use the Machine
Press the q key Make your prints
 Standard Printing
Make sure that there are no previ- ous settings remaining
Lift the exposure glass cover
 Removing Prints
 Standard Printing
 Energy Saver Mode
 Auto Reset
 Adjust image position using the ~, , , and keys
Adjusting the Position of Printed Images
Press the Image = key
 Before making a master
Adjusting the Image Density of Prints
Before Making a Master
After making a master
 Tint Mode
 Changing the Printing Speed
 Stopping a Multi-print Run
Stopping a Multi-print Run to Print Another Original
 Metric version
Reducing and Enlarging Using Preset Ratios
Inch version
 Operation
 Auto Magnification
 129% 129% *1 81/2 ⋅
 Make your prints
 Zoom
Using the ← → or ~ keys
Adjust the ratio with the ← → or ~ keys
Press the Ratio key Select Mag. with the → or key
 Using the number keys
 Adjusting ratios with the ← → or ~ keys
Directional Magnification %
 Entering ratios with the number keys
 Select Mag. with the → or key Press the OK key
Directional Magnification Size
→ or key Press the OK key
 Directional Magnification Size
 Erasing Center and Edge Margins
 Edge Erase
Using Edge Erase mode
When not using Edge Erase mode
Press the Edge Erase key
 Key. See p.24 Adjusting the Po- sition of Printed Images
 Printing onto Thick Paper
Printing onto Various Kinds of Paper
Press the Ppr.Type key
 Printing onto Envelopes
Printing onto Special Kinds of Paper
 To prevent paper misfeeds
 Letter/Photo Mode Printing
Selecting Original Modes
 Adjusting the photo mode contrast
Photo Mode Printing
Adjust the contrast with the ← → or ~ keys
 ← → or ~ keys Press the OK key
Pencil Mode Printing
Adjust the contrast with
Select the dot pattern with the ← → or ~ keys
 Make your prints
 Economy Mode
Press the Economy Mode key
 Auto Cycle
 All Class Mode
 All Class Mode
 Auto Class Mode
 Selecting classes with the ~, , , or key
Selecting classes with the number keys
 Make your prints
 Manual Class Mode with One Original
Select Manual with the → or Key.1
 Operation
 Manual Class Mode with two or More Originals
Press the Class key
 Repeat step N until you have finished printing
 Class Mode
Select Same-NO.with the → or
 Up to 99 sets can be selected for an original
 Single-sided originals → 1 single-sided print with 2 images
Combine Originals
Single-sided originals → 1 single-sided print with 4 images
 A4K B5K A5K B6K A6K
 Enter the number of prints using the number keys
Place the first original face down
 Press the Combine key
Check the print paper size and the reproduction ratio
Press the OK key Press the Start key
 ZDCH110E
 Single-sided originals → 1 single- sided print of 4 images
Auto Combine Mode
Single-sided original → 1 single-sid- ed print of 2 images
← → or ~ keys
 Auto Combine Mode
 Skip Feed Printing
 Skip Feed Printing
 Programs
Storing a Program
 Protecting a Program
Press the Select key Press the OK key
 Recalling a Program
Ment feeder
 Make your prints Press the Security key
Security Mode
Press the Yes key
 Manual Quality Start
Quality Start Mode
Using Quality Start Manually
Auto Quality Start
 Job Separation
 Press the Job Separator key
 Conserving the Master
 Press the Pnt.Size key
On Line Printing
Press the On Line key Press the fin Prnt key
Refer to the PC controller man- ual
 Auto On Line
Press the Auto On Line key
 Image Rotation
 Main Features
Make-up Printing Features
Make-up Modes for Designated Areas
 Mode Positive Neg Ative mode
 Mode Sample Undesignated Area Command sheet/Original Print
Make-up Modes for Outside Designated Areas
 Background Patterns
 Making a Command Sheet
Command Sheets for Make-Up Printing
Command Sheets
Features
 Designated area Area recognized Preferred designated area
 Put the command sheet on top of the original
Diagonal line method
 C = 2mm
 Closed area method
 Command Sheets and Finished Prints
Drawing a command sheet using a diagonal line
 Drawing a command sheet using a closed line
Fruit
 Make-up Printing
Press the Make-Upkey
 Make-up Printing
 Operation
 Make-up Samples
Original Print Command sheet No.1
Sample
 Original Command sheet No.1
Command sheet No.2 Print
 ZM-52
 Storing Originals
Original Storage
100
 Non-standard size originals
101
 Protecting Originals
Protecting Stored Originals
102
 Removing Original Protection
Deleting Stored Originals
103
 104
Select the Yes or No key
 Overlay
Image Overlay
Storage Overlay
Format
 106
On Line Overlay
Overlay Format
Press the On Line key
 Place the first original on the exposure glass
Placing originals in the optional document feeder
107
Place originals Docu Ment feeder
 108
Date Stamp
Press the Stamp key
 Placing your originals K in the optional document feeder
Placing your original K on Exposure glass
109
 Stamp
110
 111
If you selected P1,P2 or -1-,-2
If you selected 1/5,2/5
Enter the first page number withthe←→or~keys
 Place the first original as
Placing your originals K on the exposure glass
112
Shown in the illustration
 113
Select Stamp with the ← → or
 Place your original and press
Placing your original K on the exposure glass contact glass
114
Set your original as shown in the illustration
 Memory Combine
Combining onto a Single-sided Print
 116
 Placing originals on the exposure glass metric version
117
 Placing originals on the exposure glass inch version
118
 119
Placing your original K on the exposure glass
Place your originals
 120
Repeat
Press the q key after all the originals have been scanned
 Example copying 81/2 ⋅ 11 Koriginals onto 11 ⋅ 17 Lpaper
Example copying A4 Loriginals onto A3Lpaper
121
 122
Set your original
 123
 124
 Originals
Optional Document Feeder
125
 Placing Originals
126
 127
Combine Printing
Insert the two originals face up
 Manual Class Mode with Two or More Originals
128
 129
Press the Auto Cycle key
 Changing the Color Drum Unit
Color Printing Using the Optional Color Drum
Making Color Prints
130
 131
Make sure the optional color drum lock is securely set
 132
Printing in Two Colors
Lift drum unit lock lever B1
 133
 Master Cut Length
Changing the Drum Size
Printing Area At 23C/73F, 65% RH
134
 Combination Chart
135
 136
 137
 138
 139
Accessing the User Tools
Using the ~, , , or key
Press the User Tools key
 140
To the standby display
 System
User Tools Menu
141
 Set Operatn Mode
142
 Initial Setting
143
 Mode Setting
144
 Default Not to use
145
 Default Not to cancel
146
 147
 Stamp
148
 Default Upper Left
149
 User Codes
Administrator Mode
150
 On Line Mode
151
 152
 153
Time Setting
User Tool Menus in Detail
Press the OK key Enter the year with the number keys
 154
Reproduction Ratio
Class Enter No
Press the OK key twice
 155
Margin Erase Area
Select the grade with the ← → or ~ keys Press the OK key
 If you selected p
11 No. of Skip Feed
If you selected A3 to A6 or 11 ⋅ 17 to 51/2 ⋅ 81/2
156
 14 No. of Q.start
157
 158
Select the temperature at which
Type of Paper
You use this machine with the ←
 Stamp Position
159
 Position Date
160
 P1 or 1/5
Position
161
 162
 163
Make/Chg. Pattern
Press theqor Clear/Stopkey to edit the pattern
 164
Reset Counters
Check Counter
Enter 6 with the number keys, and then press the OK orqkey
 If you selected All
Chg. User Code
If you selected Single
165
 Del. User Code
166
 If Your Machine Does Not Operate as You Want
167
 When a service call message is shown on the panel display
168
 If You Cannot Make Prints as You Want
Combine Originals Mode
169
 Loading Paper
170
 171
Clearing Misfeeds
+ a Paper Misfeeds in the Paper Feed Section
Remove the misfed paper
 172
Gently pull out the misfed paper from the inside
 173
When the master is wrapped around the drum
When paper is wrapped around the drum
Open the front cover
 When paper is misfed inside the machine
Lower drum unit lock lever B1 Take out the drum
 175
+ C Paper Misfeeds in the Paper Exit Section
Slowly, but firmly pull out the misfed paper
 176
Open the front door Lower drum unit look lever B1
 + B + E Master Misfeeds in the Master Eject Section
177
 178
Pull out lever E3 and remove the misfed master
 Open the document feeder ADF cover
If master misfeeds occur often
179
Pull out the misfed original gen- tly
 To prevent originals misfeeding
180
 Optional document feeder ADF cov- er
When the Open Cover/Unit Indicator M Lights
Front door
181
 182
When the Add Ink Indicator j Lights
Open the front door Pull out the ink holder
 183
 When the Master End Indicator C Lights
184
 185
 When the Master Eject Indicator k Lights
186
 When Other Indicators Are Lit
187
 When Printing on Small Size Paper
When Prints Are Not Delivered in a Neat Stack
188
 Dirty Background
Turn off the main switch
Poor Printing
189
 190
Pull out the drum unit
 Close the front door Turn on the main switch
191
 Faint Prints
Black Lines/Stained Prints
192
 Dos and Donts
193
 194
 Optimum environmental conditions
Where to Put Your Machine
Environment
Environments to avoid
 Main frame
Power Connection
Machine Clearance
196
 Cleaning the Main Frame
Maintaining Your Machine
 Cleaning the Sheet
Cleaning the Optional Document Feeder
198
 Main Frame
 Print Paper Size
Print Paper Weight
Printing Area
Leading Edge Margin
 Power Consumption
Dimensions W ⋅ D ⋅ H
Weight
Master Eject Unit Capacity
 Optional Equipment
202
 Original Capacity
Original Weight
Document Feeder Option
203
 Twin Color Press Roller Printing System TC-II Option
 Consumables
205
 Index
206
 207
Edge Erase key
 208
On Line key
 209
User Tools key
 210
 211
 212
 Operating Instructions