Operating Instructions
 Introduction
 Means Power ON. b means Power OFF
 Introduction
 Safety During Operation
Safety Information
Page
 Iii
How to Read This Manual
Symbols
 Inserting originals in the optional document feeder
Making Prints
Placing originals on the exposure glass
Page
 What You Can do with this Machine
 Manual Class Mode
Economy Mode
All Class Mode
Auto Class Mode
 Quality Start Mode
Class Mode
Auto Combine Mode
Security Mode
 Merging Images
Printing in Two Colors Date Stamp
Image Rotation
Make-up Printing
 See p.115 Memory Combine
Memory Combine
Original Storage
Storage Overlay
 Table of Contents
 Printing onto Various Kinds of Paper
Security Mode Quality Start Mode
Image Rotation Make-up Printing Features
Command Sheets for Make-Up Printing
 Image Overlay 105
Color Printing Using the Optional Color Drum 130
Combination Chart 135
Make-up Printing Make-up Samples Original Storage 100
 Xiv
Accessing the User Tools 139 User Tools Menu 141
User Tool Menus in Detail 153
Loading Paper 170 Clearing Misfeeds 171
 206
Dos and Donts 193 Where to Put Your Machine 195
Poor Printing 189
Maintaining Your Machine 197
 Xvi
 Operation panel Paper feed tray
Machine Exterior
Front door Paper feed tray down key
Flip up cover Paper feed side plates
 Machine Interior
 Exposure glass
Ink holder
Drum unit lock lever B1
Drum unit
 Exposure glass cover
Options
Exposure glass cover
Document feeder
 Twin color press roller printing system TC-II
 Keys
Operation Panel
 Number keys
V keys Speed keys
 Indicators
 Prev.Next
Panel Display
 Panel Display Layout
Sample display when selecting the Original key
Available functions Confirms the settings
 Print Paper
Operation
 Operation
 Originals
 = 8mm
 Carefully open the paper feed tray
Printing Preparations
Loading Paper
 Lift the paper alignment wings
Setting Up The Paper Delivery Tray
When you use 81.4 g/m2, 21.6 lb or thicker paper
Lower the paper alignment wings
 Swing out the guides as shown Illustration
When you use A4, 8 1/2 ⋅ 11KL paper
Turn on the main switch
 Press the q key Make your prints
Entering a User Code to Use the Machine
Enter your 4-digit user code with the number keys
 Lift the exposure glass cover
Make sure that there are no previ- ous settings remaining
Standard Printing
 Removing Prints
 Standard Printing
 Energy Saver Mode
 Auto Reset
 Press the Image = key
Adjusting the Position of Printed Images
Adjust image position using the ~, , , and keys
 After making a master
Adjusting the Image Density of Prints
Before Making a Master
Before making a master
 Tint Mode
 Changing the Printing Speed
 Stopping a Multi-print Run to Print Another Original
Stopping a Multi-print Run
 Inch version
Reducing and Enlarging Using Preset Ratios
Metric version
 Operation
 Auto Magnification
 129% 129% *1 81/2 ⋅
 Make your prints
 Press the Ratio key Select Mag. with the → or key
Using the ← → or ~ keys
Adjust the ratio with the ← → or ~ keys
Zoom
 Using the number keys
 Directional Magnification %
Adjusting ratios with the ← → or ~ keys
 Entering ratios with the number keys
 → or key Press the OK key
Directional Magnification Size
Select Mag. with the → or key Press the OK key
 Directional Magnification Size
 Erasing Center and Edge Margins
 Press the Edge Erase key
Using Edge Erase mode
When not using Edge Erase mode
Edge Erase
 Key. See p.24 Adjusting the Po- sition of Printed Images
 Press the Ppr.Type key
Printing onto Various Kinds of Paper
Printing onto Thick Paper
 Printing onto Special Kinds of Paper
Printing onto Envelopes
 To prevent paper misfeeds
 Selecting Original Modes
Letter/Photo Mode Printing
 Adjust the contrast with the ← → or ~ keys
Photo Mode Printing
Adjusting the photo mode contrast
 Select the dot pattern with the ← → or ~ keys
Pencil Mode Printing
Adjust the contrast with
← → or ~ keys Press the OK key
 Make your prints
 Press the Economy Mode key
Economy Mode
 Auto Cycle
 All Class Mode
 All Class Mode
 Auto Class Mode
 Selecting classes with the number keys
Selecting classes with the ~, , , or key
 Make your prints
 Select Manual with the → or Key.1
Manual Class Mode with One Original
 Operation
 Press the Class key
Manual Class Mode with two or More Originals
 Repeat step N until you have finished printing
 Select Same-NO.with the → or
Class Mode
 Up to 99 sets can be selected for an original
 Single-sided originals → 1 single-sided print with 4 images
Combine Originals
Single-sided originals → 1 single-sided print with 2 images
 A4K B5K A5K B6K A6K
 Place the first original face down
Enter the number of prints using the number keys
 Press the OK key Press the Start key
Check the print paper size and the reproduction ratio
Press the Combine key
 ZDCH110E
 ← → or ~ keys
Auto Combine Mode
Single-sided original → 1 single-sid- ed print of 2 images
Single-sided originals → 1 single- sided print of 4 images
 Auto Combine Mode
 Skip Feed Printing
 Skip Feed Printing
 Storing a Program
Programs
 Press the Select key Press the OK key
Protecting a Program
 Ment feeder
Recalling a Program
 Press the Yes key
Security Mode
Make your prints Press the Security key
 Auto Quality Start
Quality Start Mode
Using Quality Start Manually
Manual Quality Start
 Job Separation
 Press the Job Separator key
 Conserving the Master
 Refer to the PC controller man- ual
On Line Printing
Press the On Line key Press the fin Prnt key
Press the Pnt.Size key
 Press the Auto On Line key
Auto On Line
 Image Rotation
 Make-up Modes for Designated Areas
Make-up Printing Features
Main Features
 Mode Positive Neg Ative mode
 Make-up Modes for Outside Designated Areas
Mode Sample Undesignated Area Command sheet/Original Print
 Background Patterns
 Features
Command Sheets for Make-Up Printing
Command Sheets
Making a Command Sheet
 Designated area Area recognized Preferred designated area
 Diagonal line method
Put the command sheet on top of the original
 C = 2mm
 Closed area method
 Drawing a command sheet using a diagonal line
Command Sheets and Finished Prints
 Fruit
Drawing a command sheet using a closed line
 Press the Make-Upkey
Make-up Printing
 Make-up Printing
 Operation
 Sample
Original Print Command sheet No.1
Make-up Samples
 Command sheet No.2 Print
Original Command sheet No.1
 ZM-52
 100
Original Storage
Storing Originals
 101
Non-standard size originals
 102
Protecting Stored Originals
Protecting Originals
 103
Deleting Stored Originals
Removing Original Protection
 Select the Yes or No key
104
 Format
Image Overlay
Storage Overlay
Overlay
 Press the On Line key
On Line Overlay
Overlay Format
106
 Place originals Docu Ment feeder
Placing originals in the optional document feeder
107
Place the first original on the exposure glass
 Press the Stamp key
Date Stamp
108
 109
Placing your original K on Exposure glass
Placing your originals K in the optional document feeder
 110
Stamp
 Enter the first page number withthe←→or~keys
If you selected P1,P2 or -1-,-2
If you selected 1/5,2/5
111
 Shown in the illustration
Placing your originals K on the exposure glass
112
Place the first original as
 Select Stamp with the ← → or
113
 Set your original as shown in the illustration
Placing your original K on the exposure glass contact glass
114
Place your original and press
 Combining onto a Single-sided Print
Memory Combine
 116
 117
Placing originals on the exposure glass metric version
 118
Placing originals on the exposure glass inch version
 Place your originals
Placing your original K on the exposure glass
119
 Press the q key after all the originals have been scanned
Repeat
120
 121
Example copying A4 Loriginals onto A3Lpaper
Example copying 81/2 ⋅ 11 Koriginals onto 11 ⋅ 17 Lpaper
 Set your original
122
 123
 124
 125
Optional Document Feeder
Originals
 126
Placing Originals
 Insert the two originals face up
Combine Printing
127
 128
Manual Class Mode with Two or More Originals
 Press the Auto Cycle key
129
 130
Color Printing Using the Optional Color Drum
Making Color Prints
Changing the Color Drum Unit
 Make sure the optional color drum lock is securely set
131
 Lift drum unit lock lever B1
Printing in Two Colors
132
 133
 134
Changing the Drum Size
Printing Area At 23C/73F, 65% RH
Master Cut Length
 135
Combination Chart
 136
 137
 138
 Press the User Tools key
Accessing the User Tools
Using the ~, , , or key
139
 To the standby display
140
 141
User Tools Menu
System
 142
Set Operatn Mode
 143
Initial Setting
 144
Mode Setting
 145
Default Not to use
 146
Default Not to cancel
 147
 148
Stamp
 149
Default Upper Left
 150
Administrator Mode
User Codes
 151
On Line Mode
 152
 Press the OK key Enter the year with the number keys
Time Setting
User Tool Menus in Detail
153
 Press the OK key twice
Reproduction Ratio
Class Enter No
154
 Select the grade with the ← → or ~ keys Press the OK key
Margin Erase Area
155
 156
11 No. of Skip Feed
If you selected A3 to A6 or 11 ⋅ 17 to 51/2 ⋅ 81/2
If you selected p
 157
14 No. of Q.start
 You use this machine with the ←
Select the temperature at which
Type of Paper
158
 159
Stamp Position
 160
Position Date
 161
Position
P1 or 1/5
 162
 Press theqor Clear/Stopkey to edit the pattern
Make/Chg. Pattern
163
 Enter 6 with the number keys, and then press the OK orqkey
Reset Counters
Check Counter
164
 165
Chg. User Code
If you selected Single
If you selected All
 166
Del. User Code
 167
If Your Machine Does Not Operate as You Want
 168
When a service call message is shown on the panel display
 169
Combine Originals Mode
If You Cannot Make Prints as You Want
 170
Loading Paper
 Remove the misfed paper
Clearing Misfeeds
+ a Paper Misfeeds in the Paper Feed Section
171
 Gently pull out the misfed paper from the inside
172
 Open the front cover
When the master is wrapped around the drum
When paper is wrapped around the drum
173
 Lower drum unit lock lever B1 Take out the drum
When paper is misfed inside the machine
 Slowly, but firmly pull out the misfed paper
+ C Paper Misfeeds in the Paper Exit Section
175
 Open the front door Lower drum unit look lever B1
176
 177
+ B + E Master Misfeeds in the Master Eject Section
 Pull out lever E3 and remove the misfed master
178
 Pull out the misfed original gen- tly
If master misfeeds occur often
179
Open the document feeder ADF cover
 180
To prevent originals misfeeding
 181
When the Open Cover/Unit Indicator M Lights
Front door
Optional document feeder ADF cov- er
 Open the front door Pull out the ink holder
When the Add Ink Indicator j Lights
182
 183
 184
When the Master End Indicator C Lights
 185
 186
When the Master Eject Indicator k Lights
 187
When Other Indicators Are Lit
 188
When Prints Are Not Delivered in a Neat Stack
When Printing on Small Size Paper
 189
Turn off the main switch
Poor Printing
Dirty Background
 Pull out the drum unit
190
 191
Close the front door Turn on the main switch
 192
Black Lines/Stained Prints
Faint Prints
 193
Dos and Donts
 194
 Environments to avoid
Where to Put Your Machine
Environment
Optimum environmental conditions
 196
Power Connection
Machine Clearance
Main frame
 Maintaining Your Machine
Cleaning the Main Frame
 198
Cleaning the Optional Document Feeder
Cleaning the Sheet
 Main Frame
 Leading Edge Margin
Print Paper Weight
Printing Area
Print Paper Size
 Master Eject Unit Capacity
Dimensions W ⋅ D ⋅ H
Weight
Power Consumption
 202
Optional Equipment
 203
Original Weight
Document Feeder Option
Original Capacity
 Twin Color Press Roller Printing System TC-II Option
 205
Consumables
 206
Index
 Edge Erase key
207
 On Line key
208
 User Tools key
209
 210
 211
 212
 Operating Instructions