SERVICE MANUAL SPLIT TYPE
INDOOR UNIT <DIGITAL INVERTER>
R410A
FILE NO. A10-001 Revised: May,
CONTENTS
Original instruction
Generic Denomination: Air Conditioner
– 3 –
Work undertaken
– 4 –
Protective gear worn
Indication
BURST HAZARD
Warning Indications on the Air Conditioner Unit
– 5 –
Warning indication
Precaution for Safety
DENGER
– 6 –
– 7 –
– 8 –
– 9 –
Weight kg
Sound power level dB
– 10 –
Model
1 Copper pipe <Piping>
New Refrigerant R410A
<Flare nut>
2Joint
4.Tools
General tools Conventional tools can be used
– 12 –
– 13 –
1-1-1.Concealed Duct High static pressure Type
Model
Indoor unit
Model
– 14 –
Indoor unit
RAV-SM2242DT-TR
– 15 –
2. CONSTRUCTION VIEWS EXTERNAL VIEWS
Indoor Unit
SM2242DT-E
Indoor unit
– 16 –
Indoor unit
Outer diameter of refrigerant pipe
Control P.C. Board
– 17 –
for Indoor Unit
E,RAV-SM2802DT-E -TR,RAV-SM2802DT-TR
– 18 –
4-2.Fan Characteristics
– 19 –
REQUIREMENT
Low static pressure F1
Fan motor wiring
Standard Middle static pressure F2
High static pressure F3
Specifications
5. SPECIFICATIONS OF ELECTRICAL PARTS
5-1.Indoor Unit
– 21 –
6. INDOOR CONTROL CIRCUIT
6-1.Indoor Controller Block Diagram
– 22 –
Indoor unit
– 23 –
Outline of specifications
Item
Remarks
– 24 –
Item
Remarks
– 25 –
Outline of specifications
Ta ˚C Cooling
+1.5
K 2 J
Outline of specifications
– 26 –
Remarks
Setup at shipment
Outline of specifications
– 27 –
Item
<In case of wired remote controller>
Outline of specifications
– 28 –
Item
– 29 –
Outline of specifications
Item
Remarks
Print Circuit Board
6-3.Indoor
– 30 –
<MCC-1403>
Specifications
Connector
– 31 –
Function
– 32 –
<Wired remote controller type>
Trouble
Confirmation of check code display
Procedure
How to read check monitor display
Procedure
Procedure
2 4 13
nRemote controller switch monitoring function
– 34 –
Page
Operation of diagnostic function
Error mode detected by indoor unit
– 36 –
Judgment and measures
– 37 –
Error mode detected by outdoor unit
– 38 –
Operation of diagnostic function
Check code
Judgment and measures
– 39 –
Check code E01 error
E09 error
– 40 –
E04 error
E10 error
– 41 –
E08, L03, L07, L08 error
E18 error
L09 error
– 42 –
L30 error
L20 error
P30 error Central controller
– 43 –
P10 error
P01 error
– 44 –
– 45 –
P19 error
F02 error
F01 error
– 46 –
– 47 –
C06 error 1:1 model connection interface
F29 error
E03 error Master indoor unit
P31 error Follower indoor unit
– 48 –
Temperature
Temperature sensor TA, TC, TCJ
TA, TC, TCJ sensors
– 49 –
– 50 –
Checking procedure
Part name
Resistance value
Page
Contents
1 Setting data read out from EEPROM
– 52 –
CODE No. required at least
– 53 –
3 6 5
Step
Step
Setting data
Setting data
Setting data
– 54 –
9-1-1.Test Run Setup on Remote Controller
3 4 5 6
<Wired remote controller>
Preparation in advance
1 2 3 4 5 6 END
4 5 2
9-1-4.Function Selection Setup
Using the set temperature
– 57 –
Contents
Function selection item No. DN list
Item
<Wired remote controller>
Setup method
Operation
nCalling of sensor temperature display
<Procedure>
– 59 –
<Procedure>
nCalling of error history
Group control operation
– 60 –
– 61 –
nIndoor unit power-ONsequence
2. Microprocessor block diagram
9-2.Setup at Local Site / Others
9-2-1.1:1 Model Connection Interface 1. Function
– 62 –
4.Wiring specifications
5. P.C. board switch SW01 setup
– 63 –
3 1 4
1 2 3
6. External view of P.C. board assembly
7.Address setup
– 65 –
10. ADDRESS SETUP
10-1.Address Setup Procedure
– 66 –
– 67 –
10-2-1.System Configuration
– 68 –
1.Standard One outdoor unit 1Single
2.Group operation
2, 5,
3, 6, 9 4, 7,
1 2 3 4 5 6 7 8 9 10 11 END
1 2 3 END
1 2 END
nConfirmation of indoor unit No. position
– 70 –
11. OWNER’S MANUAL
Contents
Installation
1 PRECAUTIONS FOR SAFETY
– 72 –
nWarning Indications on the Air Conditioner Unit
Symbol
Symbol
– 73 –
Examples of indication on the carton
2 PART NAMES
3 WIRED REMOTE CONTROLLER
2 Error display
3 SETTING display
5 7 8 9 11 12
1 2 3 4
Remote controller sensor
13 Remote controller sensor display
When restarting the operation after stop
4 CORRECT USAGE
– 76 –
nPreparation
6 POWER SAVING MODE
5 TIMER OPERATION
1 2 3
Example of remote control display • 23.5 hours ∗1
8 ENERGY SAVING RECOMMENDATIONS
7 ADVANCED SETTINGS
nPower saving mode
When the protective device is activated
Cleaning air filters
9 MAINTENANCE
Maintenance List
Cleaning remote controller
10 AIR CONDITIONER OPERATIONS AND PERFORMANCE
11 INSTALLATION
Power failure
Heating characteristics Preheating operation
13 SPECIFICATIONS
12 TROUBLESHOOTING
Sound power level dB
Declaration of Conformity
12. INSTALLATION MANUAL
Contents
Installation Manual
Installation Manual
– 83 –
nWarning Indications on the Air Conditioner Unit
Selection of installation location
1 PRECAUTIONS FOR SAFETY
Installation
Electrical wiring
New Refrigerant Air Conditioner Installation
2 ACCESSORY PARTS
Installation Manual
Installation Manual
nInstallation under high-humidityatmosphere
3 SELECTION OF INSTALLATION PLACE
n Installation space
nFilter cleaning sign term setting
n External Dimensions
4 INSTALLATION
nInstallation of hanging bolt
nInstallation of indoor unit
<Air inlet port connecting flange>
n Diagrams for making connecting flanges
<Duct installation example First floor>
Installation Manual
Installation Manual
5 FAN CHARACTERISTICS
Installation Manual
89 –
nWire connection change of fan motor
6 DRAIN PIPING WORK
Installation Manual
Installation Manual
Installation Manual
nConnecting drain pipe
Installation Manual
91 –
Installation Manual
7 REFRIGERANT PIPING AND EVACUATING
Installation Manual
– 92 –
– 93 –
Installation Manual
nGas side refrigerant pipe connection
nEvacuation
nWire connection
8 ELECTRICAL CONNECTION
nWiring diagram
nPower and Wiring Specification
nRemote Controller Wiring
9 APPLICABLE CONTROLS
nChanging of setting applicable control
Wiring diagram
nRemote controller switch monitoring function
nPower saving mode
nFilter sign setting
Concealed Duct High Static Pressure Procedure
Procedure
Procedure example
Manual address setup procedure
Installation Manual Procedure
Procedure
Procedure
Concealed Duct High Static Pressure Procedure
Installation Manual
10 TEST RUN
11 MAINTENANCE
<Daily maintenance>
Cleaning of air filter
nConfirmation of error log
12 TROUBLESHOOTING
Maintenance List
Procedure
Installation Manual
nError codes and parts to be checked
Installation Manual
Parts to be checked / error description
Air blower assembly 2 fans type
Air blower assembly 1 fan type
Work procedure
<Fan assembly>
– 103 –
Work procedure
Part name
Remarks
– 104 –
Work procedure
Part name
Remarks
– 105 –
Work procedure
Part name
Remarks
206,
204, 211
– 106 –
Location
218 214218 213
215, 216,
– 107 –
Location
– 108 –
Check of Concentration Limit
WARNINGS ON REFRIGERANT LEAKAGE
TOSHIBA CARRIER CORPORATION