Epson SX105, TX105, SX100, TX100, NX105, ME 300, TX101, TX106, TX109, TX102, TX103 service manual Tbd

Page 49

Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300

Revision A

Table 3-12. Check point for the defective printing quality

Print Quality State

Detailed phenomenon

Defective

unit/part name

Check point

Remedy

 

 

 

1. Check if the Head FFC is securely connected to the

1. Connect the Head FFC to the Printhead and the

 

 

 

Printhead Connectors and the Main Board Connectors.

Main Board Connectors.

 

 

 

(J8, J9)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Printhead

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J9

J8

 

 

 

Head FFC

 

 

 

 

 

 

 

 

 

 

 

 

• White streak /

Ink is ejected to the Cap from the

 

 

 

 

 

 

 

 

 

 

 

 

Printhead, but printing is not done at all

 

 

 

 

 

 

 

 

 

 

 

 

abnormal discharge

after cleaning or ink change, or

 

 

 

 

 

 

 

 

 

 

 

 

 

abnormal discharge occurs.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Head

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FFC

 

 

 

 

 

 

 

 

Connector

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Check if the Head FFC is damaged.

 

 

 

 

 

2. Replace the Head FFC with a new one.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Printhead

1. Check if it returns to normal by performing CL operation

1. Perform CL operation and the Ink Cartridge

 

 

or replacing the Ink Cartridge.

 

 

 

 

 

replacement specified times. If it doesn’t work,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

change the Printhead with a new one.

 

Main Board Unit

1.

Check if the Main Board is damaged.

1.

Replace the Main Board Unit with a new one.

 

Adjustment

1.

For printing in the Bi-D mode, check if Bi-D Adjustment

1.

Perform Bi-D Adjustment to correct print start

 

 

has been performed properly.

 

timing in bi-directional printing. (Refer to

 

Vertical banding appears against the CR

 

 

 

Chapter 5 “ADJUSTMENT” (p.100).)

 

movement direction. And, it looks like

1.

Check if the Nozzle Check Pattern is printed properly.

2.

Perform Head Cleaning and check the Nozzle

 

uneven printing.

 

 

 

 

Check Pattern. (Refer to Chapter 5

 

Printhead

 

 

 

 

 

 

 

“ADJUSTMENT” (p.100).)

 

CR movement

 

 

 

If the problem is not solved, replace the

• White streak / color

direction

 

 

 

Printhead with a new one.

 

 

 

 

unevenness

 

1.

Check if there is any foreign material on the Carriage

1.

Remove foreign material from surface of the

occurrence

 

 

 

path.

 

Carriage path.

 

 

 

 

 

Main Frame

2.

Check if the Main Frame is deformed.

2.

Replace the Main Frame with a new one.

 

3.

Check if the grease is enough on the Carriage path of the

3.

After wiping the grease G-71 on the Carriage

 

[Note]

 

 

Main Frame. (TBD)

 

path with a dry, soft cloth, coat it with grease.

 

If the problem is not solved, replace the

 

 

 

 

 

 

(Refer to Chapter 6 “MAINTENANCE”

 

CR Motor with a new one.

 

 

 

 

 

 

 

(p.108).) (TBD)

 

 

 

 

 

 

EJ Frame Assy

1.

Check if the EJ Frame is deformed.

1.

Replace the EJ Frame Assy with a new one.

TROUBLESHOOTING

Error Indications and Fault Occurrence Causes

49

Confidential

Image 49
Contents Confidential Confidential Precautions About This Manual Revision Status Revision Date of Issue DescriptionContents Maintenance Product Description External View FeaturesBasic Specifications Printing SpecificationsInk Cartridge Print Mode Color Print ModePrint Mode Monochrome Media Print Mode Resolution Dot Size cpsSupported Paper Paper Name Paper Size Thickness WeightSupported Paper Asia#DL Printing Area Scanner SpecificationsScanning Range Printing Area MarginsElectrical Specifications General Specifications10. Primary Power Specifications Environmental ConditionsInterface Safety Approvals Safety standards/EMIDurability USB InterfaceOperation Buttons & LEDs Control Panel15. Buttons & LEDs Button/LED Function16. Buttons Functions Control Panel FunctionsButton Printer Status Functions Revision a 17. LED Functions Priority Power LED Paper LED Ink LEDSetting for Stand-alone Copy Supported Paper and Copy ModeStand-alone Copy Function Multiple Copying Copy Speed20. Copy Speed 21. Conditions for Storing the Scanned DataOperating Principles Printer Mechanism OverviewPrinter Mechanism Motors & Sensors Motors & SensorsScanner Mechanism CIS & Motor Nozzle Layout PrintheadTroubleshooting Preliminary Checks Identifying the causes of problems. The parts should beSpecified Tools Disassembled and re-assembled correctly while referring toError Indications and Fault Occurrence Causes Error Indications and Fault Occurrence CausesCheck point for Fatal error according to each phenomenon Troubleshooting by Error MessageMaintenance p.116. TBD Main Board When turning on the power, the PF Motor Carriage Unit collides with the Upper Encoder FFC Cap Assy Lever Cleaner Refer to Ink System p.77 Upper Paper Guide Check point for Paper jam error according to each phenomenon Top edge of paper is not loaded to Check point for Paper out error according to each phenomenon Guide pin Clutch LD Roller Shaft Extension Spring Paper Back Lever CR Contact Module PS Board Cable Panel FFC Superficial Phenomenon-Based Troubleshooting 11. Check point for the defective scanned image quality 10. Check point for the abnormal noise12. Check point for the defective printing quality TBD Printer driver Check point for Paper out error according to Ink stain of paper 13. Sensor check point Motor and Sensor TroubleshootingMotor Motor Type Drive Voltage Resistance DISASSEMBLY/ASSEMBLY Tools PrecautionsTools Name Epson Tool CodeWork Completion Check Work Completion CheckClassification Check Point Status Start Disassembly ProceduresPaper Support Tray Removing the HousingStacker Assy Removing the ASF Cover Document Cover/ASF CoverScanner Stand Scanner Stand /Cover Wire11. Installing the Cover Wire Scanner Unit When removing the FFC and the cable from the connectors asOn the Main Board, otherwise, it may gets damaged 14. Removing the Middle Housing Middle HousingRemoving the Circuit Boards „ Be careful when removing the Panel Unit, because the MainPanel Unit Board and the Panel Board on the rear of the Panel Unit areMain Board CN No Cable Cable Color Connector Pins22. Installing the Main board Power Supply UnitDowel Rib Protrusion Positioning Hole 26. Removing the Printhead Disassembling the Printer Mechanism30. Removing the Printhead 27and -31 36. Removing the CR Scale CR Scale37. Removing the Hopper HopperEJ Roller/ EJ Frame Assy PF Encoder/ PF ScaleDo not touch the PF Scale with bare hands Do not damage the PF ScaleMaintenance p.108 45. Removing the CR Motor CR Motor/ Driven Pulley47. Installing the CR Motor 50. Removing the Cap Assy Ink System52. Removing the Cap Assy Felt Wiper 56. Installing the Pump Assy58. Disassembling the Cap Assy Disassembling the Pump Assy 67. Removing the PF Motor PF MotorBe careful of not to break the soldered portions Do not damage the Pinion GearUpper Paper Guide with bare hands to avoid degrading Main FramePrint quality Main Frame „ Do not damage the PF Scale and the Lever Pick Clutch withUpper Paper Guide Required adjustments must be carried outWith bare hands to avoid degrading the print quality Whenever the Upper Paper Guide is removed/replaced,78. Removing the CR Unit CR Unit83. Installing the CR Unit Whenever the CR Unit is removed/replaced, the required Adjustments must be carried outHands or damage it to avoid degrading the print quality PF RollerWhenever the PF Roller is removed/replaced, the required Quality LD Roller/ ASF Unit93. Removing the Lever Pick Clutch 99. Removing the Waste Ink Pads Waste Ink Pads102. Installing the Waste Ink Pads Confidential Disassembling the Scanner Unit Upper Scanner HousingScanner Unit, make sure to assemble the part referring to Grease on the rail of the Lower Scanner Housing Do not scratch the Rod Lens Array when removing the ScannerScanner Carriage Unit Carriage Unit113. Replacing the Spacers 114. Removing the Scanner Motor Unit Scanner Motor UnitAdjustment Servicing Adjustment Item List TBD Adjustment Items and OverviewAdjustment Item Purpose Method Outline Tool Additional Functions Maintenance ItemsPurpose Method Outline Tool Additional Functions Purpose Method Outline ToolRequired Adjustment List Required Adjustments TBDAdjustment Items and Overview 104 TOP Margin Adjustment Using the Adjustment Program TBDFirst Dot Position Adjustment Measurement result Selection of adjustment valueBi-D Adjustment Head Angular AdjustmentAdditional Information PF Band Adjustment Printout Pattern How to Judge PF AdjustmentMaintenance Service Maintenance CleaningLubrication Overview 111 Appendix Exploded Diagram / Parts List
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