Epson TX103, TX105, SX100, TX100, NX105, ME 300, SX105, TX101, TX106, TX109 Cleaning, Service Maintenance

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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300

Revision A

6.1 Overview

This section provides information to maintain the printer in its optimum condition.

6.1.1 Cleaning

This printer has no mechanical components which require regular cleaning except the Printhead. Therefore, when returning the printer to the user, check the following parts and perform appropriate cleaning if stain is noticeable.

CAUTION

„ Never use chemical solvents, such as thinner, benzine, and

 

acetone to clean the exterior parts of the printer like the

 

Housing. These chemicals may deform or deteriorate the

 

components of the printer.

„Be careful not to damage any components when you clean inside the printer.

„Do not scratch the coated surface of the PF roller. Use a soft brush to wipe off any dusts.

„Use a soft cloth moistened with alcohol to remove the ink stain.

„When using compressed air products; such as air duster, for cleaning during repair and maintenance, the use of such products containing flammable gas is prohibited.

†Exterior parts

Use a clean soft cloth moistened with water, and wipe off any dirt. If the exterior parts are stained by the ink, use a cloth moistened with neutral detergent to wipe it off.

†Inside the printer

Use a vacuum cleaner to remove any paper dust.

†LD Roller

When paper loading function does not operate because friction of the LD roller is lowered by any paper dust, use a soft cloth moistened with alcohol to remove the paper dust.

6.1.2 Service Maintenance

If any abnormal print (dot missing, white line, etc.) has occurred or the printer indicates the “Maintenance request error” (This error is displayed as “Service Required” in the STM3), take the following actions to clear the error.

6.1.2.1 Printhead cleaning

When dot missing or banding phenomenon has occurred, you need to perform the Printhead cleaning operation* by using the Printhead cleaning function. This function can be performed by the control panel operation, the printer driver utility and the Adjustment program.

*: Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/ TX105/TX106/TX109/ME 300 have three modes for manual cleaning, and even during printing, the appropriate cleaning mode is automatically selected and performed according to various conditions. Therefore the ink consumption amount for manual cleaning varies depending on each mode.

6.1.2.2 Maintenance request error

Ink is used for the Printhead cleaning or cap flushing operation as well as the printing operation. When the ink is used for the Printhead cleaning or flushing operation, the ink is drained via the pump to the Waste ink pads. The amount of the waste ink is stored as the waste ink counter into the EEPROM on the Main Board. Due to this, when the waste ink counter has reached the limit of the absorbing capability of the Waste ink pads, the Maintenance call error is indicated on Status monitor 3. However, the limit value of the waste ink counter varies according to the usage.

CHECK

 

Refer to following chapter about indication of the maintenance

POINT

request error.

 

 

 

 

„ Chapter 3 TROUBLESHOOTING (p.27)

 

 

 

When the maintenance request error has occurred, replace the waste ink pad with new one and clear the waste ink counter stored into the EEPROM. If the waste ink counter is closed to its limit, we recommend to replace the Waste ink pad with new one. This is because the Maintenance request error will may occur after returning the repaired product to the customer.

MAINTENANCE

Overview

109

Confidential

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Contents Confidential Confidential Precautions About This Manual Revision Status Revision Date of Issue DescriptionContents Maintenance Product Description External View FeaturesBasic Specifications Printing SpecificationsInk Cartridge Print Mode Color Print ModePrint Mode Monochrome Media Print Mode Resolution Dot Size cpsSupported Paper Paper Name Paper Size Thickness WeightSupported Paper Asia#DL Printing Area Scanner SpecificationsScanning Range Printing Area MarginsElectrical Specifications General Specifications10. Primary Power Specifications Environmental ConditionsInterface Safety Approvals Safety standards/EMIDurability USB InterfaceOperation Buttons & LEDs Control Panel15. Buttons & LEDs Button/LED Function16. Buttons Functions Control Panel FunctionsButton Printer Status Functions Revision a 17. LED Functions Priority Power LED Paper LED Ink LEDSetting for Stand-alone Copy Supported Paper and Copy ModeStand-alone Copy Function Multiple Copying Copy Speed20. Copy Speed 21. Conditions for Storing the Scanned DataOperating Principles Printer Mechanism OverviewPrinter Mechanism Motors & Sensors Motors & SensorsScanner Mechanism CIS & Motor Nozzle Layout PrintheadTroubleshooting Preliminary Checks Identifying the causes of problems. The parts should beSpecified Tools Disassembled and re-assembled correctly while referring toError Indications and Fault Occurrence Causes Error Indications and Fault Occurrence CausesCheck point for Fatal error according to each phenomenon Troubleshooting by Error MessageMaintenance p.116. TBD Main Board When turning on the power, the PF Motor Carriage Unit collides with the Upper Encoder FFC Cap Assy Lever Cleaner Refer to Ink System p.77 Upper Paper Guide Check point for Paper jam error according to each phenomenon Top edge of paper is not loaded to Check point for Paper out error according to each phenomenon Guide pin Clutch LD Roller Shaft Extension Spring Paper Back Lever CR Contact Module PS Board Cable Panel FFC Superficial Phenomenon-Based Troubleshooting 11. Check point for the defective scanned image quality 10. Check point for the abnormal noise12. Check point for the defective printing quality TBD Printer driver Check point for Paper out error according to Ink stain of paper 13. Sensor check point Motor and Sensor TroubleshootingMotor Motor Type Drive Voltage Resistance DISASSEMBLY/ASSEMBLY Tools PrecautionsTools Name Epson Tool CodeWork Completion Check Work Completion CheckClassification Check Point Status Start Disassembly ProceduresPaper Support Tray Removing the HousingStacker Assy Removing the ASF Cover Document Cover/ASF CoverScanner Stand Scanner Stand /Cover Wire11. Installing the Cover Wire Scanner Unit When removing the FFC and the cable from the connectors asOn the Main Board, otherwise, it may gets damaged 14. Removing the Middle Housing Middle HousingRemoving the Circuit Boards „ Be careful when removing the Panel Unit, because the MainPanel Unit Board and the Panel Board on the rear of the Panel Unit areMain Board CN No Cable Cable Color Connector Pins22. Installing the Main board Power Supply UnitDowel Rib Protrusion Positioning Hole 26. Removing the Printhead Disassembling the Printer Mechanism30. Removing the Printhead 27and -31 36. Removing the CR Scale CR Scale37. Removing the Hopper HopperEJ Roller/ EJ Frame Assy PF Encoder/ PF ScaleDo not touch the PF Scale with bare hands Do not damage the PF ScaleMaintenance p.108 45. Removing the CR Motor CR Motor/ Driven Pulley47. Installing the CR Motor 50. Removing the Cap Assy Ink System52. Removing the Cap Assy Felt Wiper 56. Installing the Pump Assy58. Disassembling the Cap Assy Disassembling the Pump Assy 67. Removing the PF Motor PF MotorBe careful of not to break the soldered portions Do not damage the Pinion GearUpper Paper Guide with bare hands to avoid degrading Main FramePrint quality Main Frame „ Do not damage the PF Scale and the Lever Pick Clutch withUpper Paper Guide Required adjustments must be carried outWith bare hands to avoid degrading the print quality Whenever the Upper Paper Guide is removed/replaced,78. Removing the CR Unit CR Unit83. Installing the CR Unit Whenever the CR Unit is removed/replaced, the required Adjustments must be carried outHands or damage it to avoid degrading the print quality PF RollerWhenever the PF Roller is removed/replaced, the required Quality LD Roller/ ASF Unit93. Removing the Lever Pick Clutch 99. Removing the Waste Ink Pads Waste Ink Pads102. Installing the Waste Ink Pads Confidential Disassembling the Scanner Unit Upper Scanner HousingScanner Unit, make sure to assemble the part referring to Grease on the rail of the Lower Scanner Housing Do not scratch the Rod Lens Array when removing the ScannerScanner Carriage Unit Carriage Unit113. Replacing the Spacers 114. Removing the Scanner Motor Unit Scanner Motor UnitAdjustment Servicing Adjustment Item List TBD Adjustment Items and OverviewAdjustment Item Purpose Method Outline Tool Additional Functions Maintenance ItemsPurpose Method Outline Tool Additional Functions Purpose Method Outline ToolRequired Adjustment List Required Adjustments TBDAdjustment Items and Overview 104 TOP Margin Adjustment Using the Adjustment Program TBDFirst Dot Position Adjustment Measurement result Selection of adjustment value Bi-D Adjustment Head Angular Adjustment Additional Information PF Band Adjustment Printout Pattern How to Judge PF AdjustmentMaintenance Service Maintenance CleaningLubrication Overview 111 Appendix Exploded Diagram / Parts List
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