Emerson 4015 installation instructions Inspecting the Equipment Storing for Delayed Installations

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Installation Instructions

IM584000300

Spec. No. 584000300 (Model 4015-X003)

Issue AB, April 3, 2013

 

 

INSPECTING THE EQUIPMENT AND

STORING FOR DELAYED INSTALLATIONS

Inspecting the Equipment

Compare the contents of the shipment with the bill of lading. Report any missing items to the carrier and your local Emerson representative immediately.

While the DC Power System is still on the truck, inspect the equipment and shipping container(s) for any signs of damage or mishandling.

As the equipment is moved off the truck and unpacked, visually examine the DC Power System for transit damage.

Do not attempt to install the system if damage is apparent.

If any damage is noted, file a damage claim with the shipping agency within 24 hours and contact Emerson Network Power (number located on last pages of this document) to inform them of the damage claim and the condition of the equipment.

Storing for Delayed Installation

If the equipment will not be installed immediately, it must be stored indoors where the humidity is no higher than 95%. The storage area must protect the DC Power System from excessive moisture.

SECURING THE IT RACK TO THE FLOOR

Secure the IT rack to the floor per site requirements. Refer also to the General

Requirements section at the beginning of this chapter.

Factory Integrated Systems (List R1, R2)

For systems factory furnished in an IT rack (List R1, R2), position and secure the

Emerson Network Power DCM IT Rack to the floor as follows.

Procedure

1)Use at least two people when moving the IT rack.

2)Using a pallet jack or forklift, move the IT rack on its pallet to the installation location.

3)Cut the shrink wrap and remove all packaging.

4)Remove the lag bolts securing each shipping bracket to the shipping pallet. There is one bracket at each corner of the IT rack (each bracket has two lag bolts).

5)Use a pallet jack or forklift to raise the IT rack off the shipping pallet.

6)Slide the shipping pallet out from under the IT rack.

7)The IT rack may be positioned for installation either with the forklift or by rolling the cabinet on its casters. If the casters are to be used to move the cabinet, prepare the IT rack for rolling as follows.

a)Set the IT rack on the floor.

b)Using a hex wrench, lower each leveling feet until the IT rack is not resting on the shipping brackets.

c)Remove the hex bolts securing each shipping bracket to the IT rack.

Chapter 2. Installing the System

Page 9

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

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Contents IM584000300 Issue AB, April 3 Installation InstructionsPage Table of Contents Issue AB, April 3 Spec. No Model AC Input Voltages DC Input/Output Voltages General SafetyImportant Safety Instructions VoltagesBattery if Equipped Personal Protective Equipment PPE General Maintenance and Servicing ProceduresDual Hazardous Input Power Sources Circuit Card HandlingStatic Warning IM584000300 USB Drive with All Customer Documentation Bound System Installation ManualCustomer Documentation Package System PackagingRectifiers Part Number Qty Power and Control Sub-Rack List 11Temperature Probes List 98 Part Number Qty General Part Number QtyDC Load Distribution Sub-Rack List 21, 22, 23 Battery Tray List 91 Recommended Tools and Test Equipment Checklist -Factory Integrated System List R1, R2 Installation Acceptance Checklist General Checklist Customer Integrated System ship loose General Requirements Air Flow Diagram Installing the SystemAir Flow Inspecting the Equipment Inspecting the Equipment Storing for Delayed InstallationsStoring for Delayed Installation Securing the IT Rack to the FloorCustomer Supplied IT Rack Guidelines Installing Individual SUB-RACKS Into CutomerInstalling the Sub-Racks For customer provided IT rack installation onlyIM584000300 Mounting Details Electrically Interconnecting the Sub-RacksCable Routing Important Safety Instructions Wiring ConsiderationsOutput Ground Configurations TorqueSub-Rack IM584000300 Removable Panel Sub-Rack Grounding Frame Ground Hrmg Configurations Only Bus Grounding ConnectionTasks to be Performed for Customer Integrated Systems GroundingBattery Tray Issue AB, April 3 Spec. No Model Load Distribution Sub-RackLoad Distribution Sub-Rack Power and Control Sub-Rack Sub-Racks Electrical Interconnections Sub-Rack Interconnections Making Electrical Connections Power and Control Sub-Rack Battery Tray IT Rack Grounding Frame Ground Tasks to be Perform for ALL InstallationsConduit Grounding Frame Ground Hrmg System Grounding Grounding Scheme DiagramNPG System Grounding Suggested AC Input Power Connections Making Electrical Connections AC Input Power ConnectionsNPG Negative Pole Ground Configuration Hrmg High Resistance Midpoint Ground ConfigurationLoad Distribution Sub-Rack Installing Battery Sub-Trays Battery Manufacturer InformationRefer to -12as this procedure is performed Battery Sub-Trays External Battery Connections if required Customer Connection To External Battery Strings External Battery Connections Making Electrical ConnectionsProgrammable Relay Outputs IB2 ACU+ Controller Interface Board Connections if requiredDigital Inputs and Programmable Relay Outputs Digital InputsTemperature Probes Installation Instructions Issue AB, April 3 Spec. No ModelACU+ Controller Ethernet Connection if required Power and Control Sub-Rack Programmable J7-3 None J7-1 J7-6 J6-5J6-3 None J6-1 J6-6 J6-4 None J6-2 J7-5Power and Control Chapter Installing the Rectifier Module Circuit Breaker Locations Initially Starting the System Initial Startup PreparationInitially Starting the System ACU+ Controller Initialization ACU+ Controller Local Indicators and Navigation KeysVersion ***** Starting… IM584000300 Changing Battery Capacity Rating in the ACU+ Verifying the Configuration FileTo Change a Parameter Checking Basic System SettingsProcedure To Select a Sub-Menu To Enter a PasswordPage Configuring the ACU+ Identification of Rectifiers Checking System Status Checking the System Shutdown CircuitReference Documents Final StepsECO Change Issue Number Description of ChangeFor More Information NetPerform Optimization Services