Emerson 4015 Tasks to be Performed for Customer Integrated Systems, Grounding

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Installation Instructions

IM584000300

Spec. No. 584000300 (Model 4015-X003)

Issue AB, April 3, 2013

 

 

TASKS TO BE PERFORMED FOR CUSTOMER INTEGRATED SYSTEMS

ALSO MAKE THE CONNECTIONS DESCRIBED UNDER “Tasks to Be Perform for All Installations” STARTING ON PAGE 25.

Grounding

Danger: Failure to follow proper grounding procedures can result in electric shock hazard to personnel or the risk of fire, should a ground fault occur.

For grounding requirements, refer to the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC), applicable local codes, and your specific site requirements. For operation in countries where the NEC is not recognized, follow applicable codes.

Refer to Figure 3-8for a complete system grounding scheme diagram.

Sub-Rack Grounding (Frame Ground)

When individual system components are furnished, the individual components must be grounded on site by the customer after installation into an IT rack. A cabinet grounding stud is located on the rear of the power and control sub-rack and distribution sub-rack. A tray grounding stud is located on the rear side panel of the battery tray. Refer to Figure 3-3for connection points.

NPG Configurations Only: Return Busbar (-Bus) Grounding Connection

The return busbar (–Bus) in a negative pole ground (NPG) configuration is to be connected to ground. A grounding connection point for the return busbar (-Bus) is provided on the negative bus in the power and control sub-rack. This connection can also be made on the rear of the load distribution sub-rack, if furnished. Only connect in one place. Refer to Figure 3-4for connection points.

HRMG Configurations Only: Bus Grounding Connection

A lead exits the rear of the power and control sub-rack in a High Resistance Midpoint Ground (HRMG) configuration. This lead MUST be connected directly to ground for proper operation of the mid-point grounding circuit and the ground fault detection circuit. Refer to Figure 3-5for connection point.

Caution: Failure to terminate this conductor to ground will render the system ground fault detection circuit and the ±200V DC voltage reference inoperable. It is essential to properly bond this lead to ground.

Note: This lead is 16 AWG, approximately 100” long, and terminated in a ring lug with a 1/4” clearance hole.

Chapter 3. Making Electrical Connections

Page 17

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

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Contents IM584000300 Issue AB, April 3 Installation InstructionsPage Table of Contents Issue AB, April 3 Spec. No Model AC Input Voltages DC Input/Output Voltages General SafetyImportant Safety Instructions VoltagesBattery if Equipped Personal Protective Equipment PPE General Maintenance and Servicing ProceduresDual Hazardous Input Power Sources Circuit Card HandlingStatic Warning IM584000300 USB Drive with All Customer Documentation Bound System Installation ManualCustomer Documentation Package System PackagingRectifiers Part Number Qty Power and Control Sub-Rack List 11Temperature Probes List 98 Part Number Qty General Part Number QtyDC Load Distribution Sub-Rack List 21, 22, 23 Battery Tray List 91 Recommended Tools and Test Equipment Installation Acceptance Checklist Checklist -Factory Integrated System List R1, R2General Checklist Customer Integrated System ship loose Air Flow Diagram Installing the System General RequirementsAir Flow Inspecting the Equipment Inspecting the Equipment Storing for Delayed InstallationsStoring for Delayed Installation Securing the IT Rack to the FloorCustomer Supplied IT Rack Guidelines Installing Individual SUB-RACKS Into CutomerInstalling the Sub-Racks For customer provided IT rack installation onlyIM584000300 Mounting Details Electrically Interconnecting the Sub-RacksCable Routing Important Safety Instructions Wiring ConsiderationsOutput Ground Configurations Torque Sub-Rack IM584000300 Removable Panel Sub-Rack Grounding Frame Ground Hrmg Configurations Only Bus Grounding ConnectionTasks to be Performed for Customer Integrated Systems GroundingBattery Tray Issue AB, April 3 Spec. No Model Load Distribution Sub-RackLoad Distribution Sub-Rack Power and Control Sub-Rack Sub-Racks Electrical Interconnections Sub-Rack Interconnections Making Electrical Connections Power and Control Sub-Rack Battery Tray Tasks to be Perform for ALL Installations IT Rack Grounding Frame GroundConduit Grounding Frame Ground Grounding Scheme Diagram Hrmg System GroundingNPG System Grounding Suggested AC Input Power Connections Making Electrical Connections AC Input Power ConnectionsNPG Negative Pole Ground Configuration Hrmg High Resistance Midpoint Ground ConfigurationLoad Distribution Sub-Rack Battery Manufacturer Information Installing Battery Sub-TraysRefer to -12as this procedure is performed Battery Sub-Trays External Battery Connections if required Customer Connection To External Battery Strings External Battery Connections Making Electrical ConnectionsProgrammable Relay Outputs IB2 ACU+ Controller Interface Board Connections if requiredDigital Inputs and Programmable Relay Outputs Digital InputsInstallation Instructions Issue AB, April 3 Spec. No Model Temperature ProbesACU+ Controller Ethernet Connection if required Power and Control Sub-Rack Programmable J7-3 None J7-1 J7-6 J6-5J6-3 None J6-1 J6-6 J6-4 None J6-2 J7-5Power and Control Chapter Installing the Rectifier Module Circuit Breaker Locations Initially Starting the System Initial Startup PreparationInitially Starting the System ACU+ Controller Local Indicators and Navigation Keys ACU+ Controller InitializationVersion ***** Starting… IM584000300 Changing Battery Capacity Rating in the ACU+ Verifying the Configuration FileTo Change a Parameter Checking Basic System SettingsProcedure To Select a Sub-Menu To Enter a PasswordPage Configuring the ACU+ Identification of Rectifiers Checking System Status Checking the System Shutdown CircuitReference Documents Final StepsECO Change Issue Number Description of ChangeFor More Information NetPerform Optimization Services