Emerson 4015 General Safety, AC Input Voltages DC Input/Output Voltages

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Installation Instructions

IM584000300

Spec. No. 584000300 (Model 4015-X003)

Issue AB, April 3, 2013

 

 

IMPORTANT SAFETY INSTRUCTIONS

GENERAL SAFETY

DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.

Performing the following procedures may expose you to hazards. These procedures should be performed by qualified technicians familiar with the hazards associated with this type of equipment. These hazards may include shock, energy, and/or burns. To avoid these hazards:

a)The tasks should be performed in the order indicated.

b)Remove watches, rings, and other metal objects.

c)Prior to contacting any uninsulated surface or termination, use a voltmeter to verify that no voltage or the expected voltage is present.

d)Wear eye protection, and use recommended tools.

e)Use double insulated tools appropriately rated for the work to be performed.

f)Do not work on an energized system without full arc flash and PPE protection.

DANGER! All power and control wiring should be installed by a qualified electrician. All power and control wiring must comply with the National Electrical Code (NEC) and applicable local codes. For operation in countries where the NEC is not recognized, follow applicable codes.

CAUTION! Performing maintenance and/or troubleshooting procedures may interrupt power to the loads, if battery reserve is not sufficient or present.

VOLTAGES

AC Input Voltages

DANGER! This system operates from AC voltage capable of producing fatal electrical shock. AC input power must be completely disconnected from the branch circuits wiring used to provide power to the system before any AC electrical connections are made. Follow local lockout/tagout procedures to ensure upstream branch circuit breakers remain de-energized during installation. DO NOT apply AC power to the system until all electrical connections have been completed and checked.

DC Input/Output Voltages

DANGER! This system produces DC power and may have a battery source connected to it. The DC voltage IS hazardously high and the rectifiers and/or battery can deliver large amounts of current. Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact an output terminal or battery terminal or exposed wire connected to an output terminal or battery terminal. NEVER allow a metal object, such as a tool, to contact more than one termination at a time, or to simultaneously contact a termination and a grounded object. Even a momentary short circuit can cause explosion and injury. Remove watches, rings, and other metal objects before connecting battery leads.

Follow local lockout/tagout procedures to ensure DC branch circuit breakers remain de-energized during installation at loads, as required.

Extreme caution is required when performing maintenance. Be constantly aware that this system contains high DC as well as AC voltages.

The maximum output voltage is 400V DC and is potentially lethal.

Check for voltage with both AC and DC voltmeters prior to making contact.

Important Safety Instructions

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This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

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Contents IM584000300 Issue AB, April 3 Installation InstructionsPage Table of Contents Issue AB, April 3 Spec. No Model Important Safety Instructions General SafetyVoltages AC Input Voltages DC Input/Output VoltagesBattery if Equipped Personal Protective Equipment PPE Dual Hazardous Input Power Sources Maintenance and Servicing ProceduresCircuit Card Handling GeneralStatic Warning IM584000300 Customer Documentation Package Bound System Installation ManualSystem Packaging USB Drive with All Customer DocumentationTemperature Probes List 98 Part Number Qty Power and Control Sub-Rack List 11General Part Number Qty Rectifiers Part Number QtyDC Load Distribution Sub-Rack List 21, 22, 23 Battery Tray List 91 Recommended Tools and Test Equipment General Installation Acceptance ChecklistChecklist -Factory Integrated System List R1, R2 Checklist Customer Integrated System ship loose Air Flow Air Flow Diagram Installing the SystemGeneral Requirements Storing for Delayed Installation Inspecting the Equipment Storing for Delayed InstallationsSecuring the IT Rack to the Floor Inspecting the EquipmentInstalling the Sub-Racks Installing Individual SUB-RACKS Into CutomerFor customer provided IT rack installation only Customer Supplied IT Rack GuidelinesIM584000300 Mounting Details Electrically Interconnecting the Sub-RacksOutput Ground Configurations Important Safety Instructions Wiring ConsiderationsTorque Cable RoutingSub-Rack IM584000300 Removable Panel Tasks to be Performed for Customer Integrated Systems Hrmg Configurations Only Bus Grounding ConnectionGrounding Sub-Rack Grounding Frame GroundBattery Tray Issue AB, April 3 Spec. No Model Load Distribution Sub-RackLoad Distribution Sub-Rack Power and Control Sub-Rack Sub-Racks Electrical Interconnections Sub-Rack Interconnections Making Electrical Connections Power and Control Sub-Rack Battery Tray Conduit Grounding Frame Ground Tasks to be Perform for ALL InstallationsIT Rack Grounding Frame Ground NPG System Grounding Grounding Scheme DiagramHrmg System Grounding Suggested AC Input Power Connections Making Electrical Connections AC Input Power ConnectionsNPG Negative Pole Ground Configuration Hrmg High Resistance Midpoint Ground ConfigurationLoad Distribution Sub-Rack Refer to -12as this procedure is performed Battery Manufacturer InformationInstalling Battery Sub-Trays Battery Sub-Trays External Battery Connections if required Customer Connection To External Battery Strings External Battery Connections Making Electrical ConnectionsDigital Inputs and Programmable Relay Outputs IB2 ACU+ Controller Interface Board Connections if requiredDigital Inputs Programmable Relay OutputsACU+ Controller Ethernet Connection if required Installation Instructions Issue AB, April 3 Spec. No ModelTemperature Probes Power and Control Sub-Rack Programmable J6-3 None J6-1 J6-6 J6-5J6-4 None J6-2 J7-5 J7-3 None J7-1 J7-6Power and Control Chapter Installing the Rectifier Module Circuit Breaker Locations Initially Starting the System Initial Startup PreparationInitially Starting the System Version ***** Starting… ACU+ Controller Local Indicators and Navigation KeysACU+ Controller Initialization IM584000300 Changing Battery Capacity Rating in the ACU+ Verifying the Configuration FileProcedure To Select a Sub-Menu Checking Basic System SettingsTo Enter a Password To Change a ParameterPage Configuring the ACU+ Identification of Rectifiers Checking System Status Checking the System Shutdown CircuitReference Documents Final StepsECO Change Issue Number Description of ChangeFor More Information NetPerform Optimization Services