Emerson 4015 installation instructions Power and Control

Page 50

IM584000300

Installation Instructions

Issue AB, April 3, 2013

Spec. No. 584000300 (Model 4015-X003)

 

 

Power and Control Sub-Rack Bulk Output Connections (if required)

Danger: Adhere to the “Important Safety Instructions” presented at the front of this document. DO NOT attempt to work on an energized system.

Warning: Check for correct polarity before making connections.

Note: These connection points may not be available if DC load distribution sub-racks are installed. The power and control sub-rack provides connection points for up to two (2) total DC load distribution sub-racks / bulk output combinations.

Refer to Figure 3-15for connection details. Refer to SAG584000300 for wire size and crimp lug information.

Caution: In the NPG Configuration,

this equipment will have (after installation)

a connection between the earthed conductor of the DC power supply circuit and the earthing conductor.

CUSTOMER CONNECTION TO BULK DISTRIBUTION

400V DC Output Terminals

(two sets of 1/4-20 x 1/2” studs

on 5/8” centers for double hole lugs, each polarity)

Negative Positive

OutputOutput

Power and Control

(Recommended

Sub-Rack

Torque: 84 in-lbs

[9 Nm])

 

-

-

+

+

Rear View

(covers removed)

Figure 3-15

Bulk DC Distribution Connections to Power and Control Sub-Rack

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Chapter 3. Making Electrical Connections

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

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Contents Installation Instructions IM584000300 Issue AB, April 3Page Table of Contents Issue AB, April 3 Spec. No Model Voltages General SafetyImportant Safety Instructions AC Input Voltages DC Input/Output VoltagesBattery if Equipped Personal Protective Equipment PPE Circuit Card Handling Maintenance and Servicing ProceduresDual Hazardous Input Power Sources GeneralStatic Warning IM584000300 System Packaging Bound System Installation ManualCustomer Documentation Package USB Drive with All Customer DocumentationGeneral Part Number Qty Power and Control Sub-Rack List 11Temperature Probes List 98 Part Number Qty Rectifiers Part Number QtyDC Load Distribution Sub-Rack List 21, 22, 23 Battery Tray List 91 Recommended Tools and Test Equipment General Installation Acceptance ChecklistChecklist -Factory Integrated System List R1, R2 Checklist Customer Integrated System ship loose Air Flow Air Flow Diagram Installing the SystemGeneral Requirements Securing the IT Rack to the Floor Inspecting the Equipment Storing for Delayed InstallationsStoring for Delayed Installation Inspecting the EquipmentFor customer provided IT rack installation only Installing Individual SUB-RACKS Into CutomerInstalling the Sub-Racks Customer Supplied IT Rack GuidelinesIM584000300 Electrically Interconnecting the Sub-Racks Mounting DetailsTorque Important Safety Instructions Wiring ConsiderationsOutput Ground Configurations Cable RoutingSub-Rack IM584000300 Removable Panel Grounding Hrmg Configurations Only Bus Grounding ConnectionTasks to be Performed for Customer Integrated Systems Sub-Rack Grounding Frame GroundIssue AB, April 3 Spec. No Model Load Distribution Sub-Rack Battery TrayLoad Distribution Sub-Rack Power and Control Sub-Rack Sub-Racks Electrical Interconnections Sub-Rack Interconnections Making Electrical Connections Power and Control Sub-Rack Battery Tray Conduit Grounding Frame Ground Tasks to be Perform for ALL InstallationsIT Rack Grounding Frame Ground NPG System Grounding Grounding Scheme DiagramHrmg System Grounding Suggested AC Input Power Connections AC Input Power Connections Making Electrical ConnectionsHrmg High Resistance Midpoint Ground Configuration NPG Negative Pole Ground ConfigurationLoad Distribution Sub-Rack Refer to -12as this procedure is performed Battery Manufacturer InformationInstalling Battery Sub-Trays Battery Sub-Trays External Battery Connections if required External Battery Connections Making Electrical Connections Customer Connection To External Battery StringsDigital Inputs IB2 ACU+ Controller Interface Board Connections if requiredDigital Inputs and Programmable Relay Outputs Programmable Relay OutputsACU+ Controller Ethernet Connection if required Installation Instructions Issue AB, April 3 Spec. No ModelTemperature Probes Power and Control Sub-Rack Programmable J6-4 None J6-2 J7-5 J6-5J6-3 None J6-1 J6-6 J7-3 None J7-1 J7-6Power and Control Chapter Installing the Rectifier Module Initial Startup Preparation Circuit Breaker Locations Initially Starting the SystemInitially Starting the System Version ***** Starting… ACU+ Controller Local Indicators and Navigation KeysACU+ Controller Initialization IM584000300 Verifying the Configuration File Changing Battery Capacity Rating in the ACU+To Enter a Password Checking Basic System SettingsProcedure To Select a Sub-Menu To Change a ParameterPage Configuring the ACU+ Identification of Rectifiers Checking the System Shutdown Circuit Checking System StatusFinal Steps Reference DocumentsChange Issue Number Description of Change ECONetPerform Optimization Services For More Information