Emerson 4015 Installing Individual SUB-RACKS Into Cutomer, Customer Supplied IT Rack Guidelines

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IM584000300

Installation Instructions

Issue AB, April 3, 2013

Spec. No. 584000300 (Model 4015-X003)

 

 

 

d) Using a hex wrench, raise each leveling feet until the IT rack is resting on the

 

casters.

8)

Position the IT rack.

9)

Lower the leveling feet or bolt the IT rack to the floor by using the shipping

 

brackets (the shipping brackets will have to be re-attached to the IT rack if

 

removed for rolling the IT rack into position).

INSTALLING INDIVIDUAL SUB-RACKS INTO CUTOMER

PROVIDED IT RACK (not applicable with List R1, R2)

For customer provided IT rack installation only.

Danger: The IT rack must be securely anchored to the floor before the power and control sub-rack, load distribution sub-rack(s), and battery tray(s) are installed.

Customer Supplied IT Rack Guidelines

If you plan to assemble / configure your own system, note that the NetSure 4000 Series components (power and control sub-rack / load distribution sub-rack / battery tray) were evaluated as a UL Listed system in an Emerson Network Power DCM IT Rack in an ambient of +35°C (95°F), with a front and rear door free area ratio of 83%.

Installing the Sub-Racks

If the system was ordered to be installed in a customer provided IT rack, install the individual components of the DC Power System into a 19” mounting frame of the IT rack.

Procedure

Note: Refer to Figure 2-2as this procedure is performed.

1)If furnished, the DC load distribution sub-rack(s) is typically installed at the top of the IT rack.

Note: The system can consist of 0-2 DC load distribution sub-rack(s).

a)Slide the DC load distribution sub-rack into position and secure the front mounting flanges to the IT rack with the furnished cage nuts and screws.

b)Repeat this procedure if a second DC load distribution sub-rack is furnished.

2)The power and control sub-rack is typically installed below the DC load distribution sub-rack(s).

Note: The system consists of one (1) power and control sub-rack.

a)Secure the rear mounting brackets to the IT rack with the furnished cage nuts and screws.

b)Remove the rear cover from the power and control sub-rack.

c)Slide the power and control sub-rack into the front of the IT rack until it is in position (with the bottom of the sub-rack resting on the angles of the rear mounting brackets).

d)Secure the front mounting flanges to the IT rack with the furnished cage nuts and screws.

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Chapter 2. Installing the System

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

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Contents Installation Instructions IM584000300 Issue AB, April 3Page Table of Contents Issue AB, April 3 Spec. No Model General Safety Important Safety InstructionsVoltages AC Input Voltages DC Input/Output VoltagesBattery if Equipped Personal Protective Equipment PPE Maintenance and Servicing Procedures Dual Hazardous Input Power SourcesCircuit Card Handling GeneralStatic Warning IM584000300 Bound System Installation Manual Customer Documentation PackageSystem Packaging USB Drive with All Customer DocumentationPower and Control Sub-Rack List 11 Temperature Probes List 98 Part Number QtyGeneral Part Number Qty Rectifiers Part Number QtyDC Load Distribution Sub-Rack List 21, 22, 23 Battery Tray List 91 Recommended Tools and Test Equipment General Installation Acceptance ChecklistChecklist -Factory Integrated System List R1, R2 Checklist Customer Integrated System ship loose Air Flow Air Flow Diagram Installing the SystemGeneral Requirements Inspecting the Equipment Storing for Delayed Installations Storing for Delayed InstallationSecuring the IT Rack to the Floor Inspecting the EquipmentInstalling Individual SUB-RACKS Into Cutomer Installing the Sub-RacksFor customer provided IT rack installation only Customer Supplied IT Rack GuidelinesIM584000300 Electrically Interconnecting the Sub-Racks Mounting DetailsImportant Safety Instructions Wiring Considerations Output Ground ConfigurationsTorque Cable RoutingSub-Rack IM584000300 Removable Panel Hrmg Configurations Only Bus Grounding Connection Tasks to be Performed for Customer Integrated SystemsGrounding Sub-Rack Grounding Frame GroundIssue AB, April 3 Spec. No Model Load Distribution Sub-Rack Battery TrayLoad Distribution Sub-Rack Power and Control Sub-Rack Sub-Racks Electrical Interconnections Sub-Rack Interconnections Making Electrical Connections Power and Control Sub-Rack Battery Tray Conduit Grounding Frame Ground Tasks to be Perform for ALL InstallationsIT Rack Grounding Frame Ground NPG System Grounding Grounding Scheme DiagramHrmg System Grounding Suggested AC Input Power Connections AC Input Power Connections Making Electrical ConnectionsHrmg High Resistance Midpoint Ground Configuration NPG Negative Pole Ground ConfigurationLoad Distribution Sub-Rack Refer to -12as this procedure is performed Battery Manufacturer InformationInstalling Battery Sub-Trays Battery Sub-Trays External Battery Connections if required External Battery Connections Making Electrical Connections Customer Connection To External Battery StringsIB2 ACU+ Controller Interface Board Connections if required Digital Inputs and Programmable Relay OutputsDigital Inputs Programmable Relay OutputsACU+ Controller Ethernet Connection if required Installation Instructions Issue AB, April 3 Spec. No ModelTemperature Probes Power and Control Sub-Rack Programmable J6-5 J6-3 None J6-1 J6-6J6-4 None J6-2 J7-5 J7-3 None J7-1 J7-6Power and Control Chapter Installing the Rectifier Module Initial Startup Preparation Circuit Breaker Locations Initially Starting the SystemInitially Starting the System Version ***** Starting… ACU+ Controller Local Indicators and Navigation KeysACU+ Controller Initialization IM584000300 Verifying the Configuration File Changing Battery Capacity Rating in the ACU+Checking Basic System Settings Procedure To Select a Sub-MenuTo Enter a Password To Change a ParameterPage Configuring the ACU+ Identification of Rectifiers Checking the System Shutdown Circuit Checking System StatusFinal Steps Reference DocumentsChange Issue Number Description of Change ECONetPerform Optimization Services For More Information
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