Emerson 4015 installation instructions Issue AB, April 3 Spec. No Model

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IM584000300		Installation Instructions
Issue AB, April 3, 2013	Spec. No. 584000300 (Model 4015-X003)
Tasks to Be performed for Customer Integrated Systems		17
Grounding		17
Sub-Racks Electrical Interconnections		21
Tasks to Be Perform for All Installations		25
Grounding		25
AC Input Power Connections		28
DC Load Distribution Electrical Connections to List 21-24 DC Load Distribution Sub-Rack(s) (if
furnished)		29
Installing Battery Sub-Trays in List 91 and 92 Battery Tray(s) (if furnished)		...............................................31
External Battery Connections (if required)		33
IB2 (ACU+ Controller Interface Board) Connections (if required)		35
ACU+ Controller Ethernet Connection (if required)		36
Power and Control Sub-Rack Bulk Output Connections (if required)		40
CHAPTER 4. INSTALLING THE RECTIFIER MODULE		41
CHAPTER 5. INITIALLY STARTING THE SYSTEM		42
Initial Startup Preparation		42
Initially Starting the System		43
ACU+ Controller Initialization		44
Verifying the Configuration File		46
Changing Battery Capacity Rating in the ACU+		46
Checking Basic System Settings		47
Configuring the ACU+ Identification of Rectifiers		49
Checking the System Shutdown Circuit		50
Checking System Status		50
Final Steps		51
Reference Documents		51
REVISION RECORD		52

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Table of Contents

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

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Contents Installation Instructions IM584000300 Issue AB, April 3Page Table of Contents Issue AB, April 3 Spec. No Model General Safety Important Safety InstructionsVoltages AC Input Voltages DC Input/Output VoltagesBattery if Equipped Personal Protective Equipment PPE Maintenance and Servicing Procedures Dual Hazardous Input Power SourcesCircuit Card Handling GeneralStatic Warning IM584000300 Bound System Installation Manual Customer Documentation PackageSystem Packaging USB Drive with All Customer DocumentationPower and Control Sub-Rack List 11 Temperature Probes List 98 Part Number QtyGeneral Part Number Qty Rectifiers Part Number QtyDC Load Distribution Sub-Rack List 21, 22, 23 Battery Tray List 91 Recommended Tools and Test Equipment Checklist -Factory Integrated System List R1, R2 Installation Acceptance ChecklistGeneral Checklist Customer Integrated System ship loose General Requirements Air Flow Diagram Installing the SystemAir Flow Inspecting the Equipment Storing for Delayed Installations Storing for Delayed InstallationSecuring the IT Rack to the Floor Inspecting the EquipmentInstalling Individual SUB-RACKS Into Cutomer Installing the Sub-RacksFor customer provided IT rack installation only Customer Supplied IT Rack GuidelinesIM584000300 Electrically Interconnecting the Sub-Racks Mounting DetailsImportant Safety Instructions Wiring Considerations Output Ground ConfigurationsTorque Cable RoutingSub-Rack IM584000300 Removable Panel Hrmg Configurations Only Bus Grounding Connection Tasks to be Performed for Customer Integrated SystemsGrounding Sub-Rack Grounding Frame GroundIssue AB, April 3 Spec. No Model Load Distribution Sub-Rack Battery TrayLoad Distribution Sub-Rack Power and Control Sub-Rack Sub-Racks Electrical Interconnections Sub-Rack Interconnections Making Electrical Connections Power and Control Sub-Rack Battery Tray IT Rack Grounding Frame Ground Tasks to be Perform for ALL InstallationsConduit Grounding Frame Ground Hrmg System Grounding Grounding Scheme DiagramNPG System Grounding Suggested AC Input Power Connections AC Input Power Connections Making Electrical ConnectionsHrmg High Resistance Midpoint Ground Configuration NPG Negative Pole Ground ConfigurationLoad Distribution Sub-Rack Installing Battery Sub-Trays Battery Manufacturer InformationRefer to -12as this procedure is performed Battery Sub-Trays External Battery Connections if required External Battery Connections Making Electrical Connections Customer Connection To External Battery StringsIB2 ACU+ Controller Interface Board Connections if required Digital Inputs and Programmable Relay OutputsDigital Inputs Programmable Relay OutputsTemperature Probes Installation Instructions Issue AB, April 3 Spec. No ModelACU+ Controller Ethernet Connection if required Power and Control Sub-Rack Programmable J6-5 J6-3 None J6-1 J6-6J6-4 None J6-2 J7-5 J7-3 None J7-1 J7-6Power and Control Chapter Installing the Rectifier Module Initial Startup Preparation Circuit Breaker Locations Initially Starting the SystemInitially Starting the System ACU+ Controller Initialization ACU+ Controller Local Indicators and Navigation KeysVersion ***** Starting… IM584000300 Verifying the Configuration File Changing Battery Capacity Rating in the ACU+Checking Basic System Settings Procedure To Select a Sub-MenuTo Enter a Password To Change a ParameterPage Configuring the ACU+ Identification of Rectifiers Checking the System Shutdown Circuit Checking System StatusFinal Steps Reference DocumentsChange Issue Number Description of Change ECONetPerform Optimization Services For More Information