Emerson 4015 installation instructions Battery if Equipped

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IM584000300

Installation Instructions

Issue AB, April 3, 2013

Spec. No. 584000300 (Model 4015-X003)

 

 

BATTERY (IF EQUIPPED)

DANGER! When connected together, the battery terminal voltage is 400V DC and is potentially lethal. Battery strings should be isolated from the power system before servicing.

WARNING! Correct polarity must be observed when connecting battery leads.

WARNING! Special safety precautions are required for procedures involving handling, installing, and servicing batteries. Observe all battery safety precautions in this manual and in the battery instruction manual. These precautions should be followed implicitly at all times.

WARNING! A battery can present a risk of electrical shock and high short circuit current. Servicing of batteries should be performed or supervised only by properly trained and qualified personnel knowledgeable about batteries and the required precautions.

The following precautions should be observed when working on batteries:

Remove watches, rings, and other metal objects.

Eye protection should be worn to prevent injury from accidental electrical arcs.

Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for the work to be performed. Ensure that wrenches with more than one working end have only one end exposed.

Do not lay tools or metal parts on top of batteries.

Disconnect charging source prior to connecting or disconnecting battery terminals.

Risk of explosion if battery is replaced with an incorrect type or if polarity is reversed. When replacing batteries, replace with the same manufacturer and type, or equivalent. See your local Emerson representative for a list of approved batteries.

Dispose of used batteries according to the instructions provided with the batteries. Do not dispose of batteries in a fire. They may explode.

ALWAYS FOLLOW THE BATTERY MANUFACTURER'S RECOMMENDATIONS AND SAFETY INSTRUCTIONS.

In addition to the hazard of electric shock, gas produced by batteries can be explosive and sulfuric acid can cause severe burns. Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes, and is toxic. If electrolyte comes into contact with skin, the affected area should be washed immediately with large amounts of water.

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Important Safety Instructions

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

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Contents Installation Instructions IM584000300 Issue AB, April 3Page Table of Contents Issue AB, April 3 Spec. No Model Voltages General SafetyImportant Safety Instructions AC Input Voltages DC Input/Output VoltagesBattery if Equipped Personal Protective Equipment PPE Circuit Card Handling Maintenance and Servicing ProceduresDual Hazardous Input Power Sources GeneralStatic Warning IM584000300 System Packaging Bound System Installation ManualCustomer Documentation Package USB Drive with All Customer DocumentationGeneral Part Number Qty Power and Control Sub-Rack List 11Temperature Probes List 98 Part Number Qty Rectifiers Part Number QtyDC Load Distribution Sub-Rack List 21, 22, 23 Battery Tray List 91 Recommended Tools and Test Equipment Installation Acceptance Checklist Checklist -Factory Integrated System List R1, R2General Checklist Customer Integrated System ship loose Air Flow Diagram Installing the System General RequirementsAir Flow Securing the IT Rack to the Floor Inspecting the Equipment Storing for Delayed InstallationsStoring for Delayed Installation Inspecting the EquipmentFor customer provided IT rack installation only Installing Individual SUB-RACKS Into CutomerInstalling the Sub-Racks Customer Supplied IT Rack GuidelinesIM584000300 Electrically Interconnecting the Sub-Racks Mounting DetailsTorque Important Safety Instructions Wiring ConsiderationsOutput Ground Configurations Cable RoutingSub-Rack IM584000300 Removable Panel Grounding Hrmg Configurations Only Bus Grounding ConnectionTasks to be Performed for Customer Integrated Systems Sub-Rack Grounding Frame GroundIssue AB, April 3 Spec. No Model Load Distribution Sub-Rack Battery TrayLoad Distribution Sub-Rack Power and Control Sub-Rack Sub-Racks Electrical Interconnections Sub-Rack Interconnections Making Electrical Connections Power and Control Sub-Rack Battery Tray Tasks to be Perform for ALL Installations IT Rack Grounding Frame GroundConduit Grounding Frame Ground Grounding Scheme Diagram Hrmg System GroundingNPG System Grounding Suggested AC Input Power Connections AC Input Power Connections Making Electrical ConnectionsHrmg High Resistance Midpoint Ground Configuration NPG Negative Pole Ground ConfigurationLoad Distribution Sub-Rack Battery Manufacturer Information Installing Battery Sub-TraysRefer to -12as this procedure is performed Battery Sub-Trays External Battery Connections if required External Battery Connections Making Electrical Connections Customer Connection To External Battery StringsDigital Inputs IB2 ACU+ Controller Interface Board Connections if requiredDigital Inputs and Programmable Relay Outputs Programmable Relay OutputsInstallation Instructions Issue AB, April 3 Spec. No Model Temperature ProbesACU+ Controller Ethernet Connection if required Power and Control Sub-Rack Programmable J6-4 None J6-2 J7-5 J6-5J6-3 None J6-1 J6-6 J7-3 None J7-1 J7-6Power and Control Chapter Installing the Rectifier Module Initial Startup Preparation Circuit Breaker Locations Initially Starting the SystemInitially Starting the System ACU+ Controller Local Indicators and Navigation Keys ACU+ Controller InitializationVersion ***** Starting… IM584000300 Verifying the Configuration File Changing Battery Capacity Rating in the ACU+To Enter a Password Checking Basic System SettingsProcedure To Select a Sub-Menu To Change a ParameterPage Configuring the ACU+ Identification of Rectifiers Checking the System Shutdown Circuit Checking System StatusFinal Steps Reference DocumentsChange Issue Number Description of Change ECONetPerform Optimization Services For More Information